Here's a general outline of the process. This is not a comprehensive guide and should not be used as the sole instruction. Always consult a repair manual specific to your 1996 Dodge Stratus for detailed instructions, diagrams, torque specifications, and safety warnings. Improper installation can lead to serious injury or vehicle damage.
1. Preparation:
* Safety First: Disconnect the negative battery terminal. This prevents accidental sparks.
* Gather Tools: You'll need various tools, including sockets, wrenches, screwdrivers, a fuel pump removal tool (often a specialized socket), jack stands, jack, possibly a fuel pressure gauge, and safety glasses/gloves.
* Obtain Parts: Ensure you have the correct fuel pump for your Stratus's engine (check your vehicle's VIN for certainty). You might also need new fuel pump gaskets, fuel filter, and possibly other associated parts depending on the condition of the old system.
* Consult Repair Manual: A Chilton's or Haynes repair manual specific to your year and model Stratus is essential. It will provide detailed diagrams, torque specs, and important procedural steps.
2. Accessing the Fuel Pump:
* Lower the Fuel Tank: This usually involves lowering the fuel tank. This often requires removing the spare tire (if applicable), loosening fuel lines, and unbolting straps securing the tank to the vehicle. Properly support the tank with jack stands to prevent injury or damage.
* Locate the Fuel Pump Access: The access might be through a hole in the top of the tank or a removal of the fuel pump module from the bottom. Refer to your repair manual for exact location and method.
3. Removing the Old Fuel Pump:
* Disconnect Electrical Connections: Carefully disconnect the electrical connectors to the fuel pump. Take note of their location for reassembly.
* Disconnect Fuel Lines: Carefully disconnect the fuel lines. You may need to use line wrenches to avoid damaging the fittings. Have rags or shop towels ready to absorb any spilled fuel.
* Remove the Fuel Pump Assembly: This step will involve using the fuel pump removal tool and removing the assembly from the tank. This is where the repair manual's diagrams will be most helpful.
4. Installing the New Fuel Pump:
* Install New Gaskets and O-rings: Ensure new gaskets and O-rings are properly installed to ensure a leak-free seal.
* Install the New Fuel Pump Assembly: Carefully install the new fuel pump assembly into the tank, ensuring proper alignment and seating.
* Reconnect Fuel Lines: Carefully reconnect the fuel lines, tightening them securely but not over-tightening.
* Reconnect Electrical Connections: Reconnect the electrical connections, making sure they are securely fastened.
5. Reassembly:
* Raise the Fuel Tank: Carefully raise the fuel tank back into its position. Securely fasten the straps.
* Reconnect Fuel Lines and Electrical Connections: Double-check that all lines and connectors are secure.
* Reconnect Battery: Reconnect the negative battery terminal.
6. Testing:
* Prime the Fuel System: Before starting the vehicle, ensure the fuel system is primed (consult your repair manual for the correct procedure).
* Start the Vehicle: Start the vehicle and check for any leaks.
* Check Fuel Pressure (Optional): Using a fuel pressure gauge, verify the fuel pressure is within specifications. Consult your repair manual for the correct pressure range.
Important Considerations:
* Fuel Pressure: Fuel pressure is crucial for proper engine operation. Incorrect pressure can damage the engine.
* Safety: Work in a well-ventilated area. Avoid sparks or open flames near fuel. Use proper safety equipment.
* Professional Help: If you are not comfortable performing this task, take your vehicle to a qualified mechanic.
This is a simplified overview. Always consult a repair manual specific to your 1996 Dodge Stratus before attempting this repair. Failure to follow proper procedures can result in damage to your vehicle or personal injury.
