Here's a general outline. Specific steps may vary slightly depending on your truck's configuration (engine size, cab style, etc.). Consult a repair manual specific to your 1997 Chevy Silverado 1500 for detailed instructions and diagrams. A Haynes or Chilton manual is a worthwhile investment.
Tools you'll likely need:
* Socket set (metric): Various sizes, including deep sockets for hard-to-reach areas.
* Wrench set (metric): Various sizes.
* Fuel line disconnect tool: To safely disconnect the fuel lines without damaging them.
* Torque wrench: To tighten bolts to the manufacturer's specifications.
* Jack and jack stands: Essential for safe working conditions.
* Safety glasses and gloves: Always wear these for protection.
* Fuel pump pliers (optional but recommended): Makes accessing and removing the retaining ring much easier.
* New fuel pump, fuel filter, and gasket(s): Always replace these as a set for optimal performance and safety.
* Shop rags or absorbent material: To clean up any spilled fuel.
* Drain pan: To collect any fuel that spills during the process.
General Steps (Consult your repair manual for precise details):
1. Disconnect the battery negative terminal. This is crucial to prevent sparks.
2. Lower the fuel tank. This usually involves:
* Support the fuel tank: Use jack stands to support the tank securely. This is crucial to avoid injury.
* Disconnect the fuel lines: Use the fuel line disconnect tool to carefully disconnect the fuel lines from the fuel pump. Have absorbent material ready to catch any fuel spillage.
* Disconnect the electrical connector: Unplug the electrical connector from the fuel pump.
* Disconnect the fuel tank straps: Carefully unbolt the straps securing the tank to the vehicle frame. Lower the tank slowly and carefully.
3. Access the fuel pump: The fuel pump is usually located inside the fuel tank. This often involves removing an access plate on top of the tank.
4. Remove the old fuel pump: This typically involves removing a retaining ring, which may require special fuel pump pliers. Be careful not to damage the fuel tank.
5. Install the new fuel pump: Carefully install the new fuel pump, ensuring the gasket is correctly seated. Reverse the steps of removing the old pump.
6. Raise the fuel tank and reconnect everything: Carefully raise the fuel tank back into position and securely reattach the straps. Reconnect the fuel lines, electrical connector, and any other components that were disconnected. Be sure to use the correct torque for all fasteners.
7. Reconnect the battery negative terminal.
8. Prime the fuel system: This is usually done by turning the ignition key to the "on" position for several seconds, several times, but without actually starting the engine.
9. Start the vehicle and check for leaks: Check for any fuel leaks around the fuel pump and fuel lines.
Important Considerations:
* Fuel Pressure: Before and after the replacement, you may want to check the fuel pressure to ensure the pump is functioning correctly. This often requires a fuel pressure gauge and understanding how to use it.
* Safety First: Gasoline fumes are extremely dangerous. Work in a well-ventilated area.
* Repair Manual: A repair manual specific to your vehicle is absolutely recommended. It will provide detailed instructions, diagrams, and torque specifications.
This is a simplified overview. Improperly performing this repair could lead to serious injury or damage to your vehicle. If you are not comfortable performing this task yourself, it is strongly recommended to take your vehicle to a qualified mechanic.
