Tools You'll Need:
* Socket set and wrenches: Various sizes, likely including metric.
* Screwdrivers: Phillips and flathead, possibly Torx.
* Panel removal tools: To avoid scratching the door panel. Plastic pry tools are ideal.
* New window regulator and motor assembly: Ensure you get the correct part for your specific year and door.
* Wire cutters/strippers (possibly): If you need to replace any wiring.
* Electrical tape (possibly): For securing any repaired wiring.
* Patience: This is not a quick job.
Steps:
1. Disconnect the battery: This is crucial to prevent electrical shorts.
2. Remove the door panel: This varies slightly by year. Generally, you'll need to:
* Remove the interior door handle.
* Remove screws along the edges of the door panel.
* Carefully pry the panel away from the door, being mindful of the clips holding it in place. Use panel removal tools to prevent damage. There are often hidden screws under the armrest and other components.
3. Locate the window regulator and motor: Once the panel is off, you'll see the window regulator and motor assembly. It's usually attached to the door's inner metal frame.
4. Disconnect the electrical connector: Unplug the electrical connector from the motor.
5. Disconnect the window cable: This is often the trickiest part. The cable may be attached to the regulator with clips or screws. Carefully disconnect it, paying attention to how it's routed. Take pictures or make notes as you go.
6. Remove the window regulator and motor assembly: This often involves removing several bolts or screws. Note the position of any brackets or parts before removing them to aid reassembly.
7. Install the new window regulator and motor assembly: This is the reverse of removal. Ensure the cable is correctly attached to the new regulator and properly routed.
8. Reconnect the electrical connector: Plug the connector back into the motor.
9. Reconnect the window cable: Ensure the cable is securely attached and moves freely.
10. Reinstall the door panel: Carefully align the panel and reattach it, ensuring all clips are engaged and screws are tightened.
11. Reconnect the battery: Test the window operation.
Important Considerations:
* Window glass support: The window glass can be heavy. Consider using a support to prevent it from falling and breaking while you work. Some people use tape to temporarily hold it in place.
* Wiring: If any wiring is damaged, you may need to repair or replace it.
* Manual vs. Power Window: The process may slightly vary depending on whether you have a manual or power window.
* Year-Specific Differences: Repair manuals for your specific year of Windstar are invaluable. They'll provide detailed diagrams and instructions that account for variations in assembly.
Disclaimer: This is a general guide. Incorrectly performing this repair could lead to damage to your vehicle. If you're not comfortable working on your car, it's best to take it to a qualified mechanic. Always prioritize safety.
