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Water in fuel on 5.9 cummins?

Water in the fuel of a 5.9 Cummins engine is a serious problem that can lead to significant damage if not addressed promptly. Here's a breakdown of the issue:

Causes:

* Contaminated Fuel: The most common cause. Water can enter the fuel tank through various means: condensation in the tank, leaky fuel caps, contaminated fuel from the supplier, or even water intrusion through a compromised fuel filter housing.

* Fuel System Leaks: Leaks in fuel lines, injector seals, or the fuel pump can allow water to enter the system.

* Condensation: Condensation forms inside the fuel tank, especially in fluctuating temperatures.

Symptoms:

* Hard Starting: The engine may be difficult to start, or crank for an extended period.

* Rough Running/Misfires: The engine may run rough, misfire, or lack power.

* White Smoke: White or bluish-white smoke from the exhaust is a strong indicator of water in the fuel.

* Fuel Filter Restriction: The fuel filter may become clogged more quickly than normal.

* Water in Fuel Filter: Visually inspect the fuel filter's water-separating bowl (if equipped) for visible water.

Consequences:

* Corrosion: Water causes corrosion in the fuel system, damaging metal components.

* Fuel Injector Damage: Water can damage fuel injectors, leading to expensive repairs or replacements.

* Engine Damage: In severe cases, water can hydrolock the engine, causing catastrophic damage to the pistons and connecting rods.

* Fuel Pump Failure: The fuel pump can be damaged by water.

What to Do:

1. Drain the water: If you suspect water in the fuel, drain the water from the fuel filter's water separator (if present). Many filters have a drain valve at the bottom.

2. Change the fuel filter: Always replace the fuel filter after draining water. The filter may contain sediment and contaminants.

3. Inspect fuel tank and lines: Check for leaks in the fuel tank, lines, and connections.

4. Add a fuel additive: A fuel additive designed to remove water from diesel fuel can help. Follow the manufacturer's instructions carefully.

5. Professional Service: If the problem persists or you are uncomfortable performing the above steps, take your vehicle to a qualified mechanic. They have the tools and expertise to diagnose and repair the problem thoroughly. They may need to perform a more in-depth inspection of the fuel system to identify the source of the water intrusion.

Prevention:

* Use quality fuel: Buy diesel fuel from reputable suppliers.

* Regular fuel filter changes: Change your fuel filter according to the manufacturer's recommendations.

* Keep fuel tank full: A full tank reduces the amount of air space for condensation to form.

* Regular inspection: Visually inspect your fuel system for leaks.

Water in fuel is a serious issue that requires prompt attention. Ignoring it can lead to significant and costly engine damage. Don't delay seeking professional help if you suspect a problem.