Steps after removing the door panel:
1. Disconnect the Window Regulator: The window regulator is the mechanism that moves the glass. You'll need to disconnect it from the window motor. This usually involves unbolting or unclipping the regulator from its mounting points on the door. Take pictures as you go to help with reassembly.
2. Remove the Old Window: Carefully remove the old window glass from the regulator. It might be held in place by clips or adhesive. Work gently to avoid breaking the glass. If there's adhesive, you might need a plastic trim tool or a razor blade to carefully separate the glass. Wear safety glasses!
3. Clean the Window Channel: Thoroughly clean the window channel in the door to remove any old adhesive, dirt, or debris. This ensures a proper seal for the new window.
4. Install the New Window: Carefully align the new window glass with the window regulator. Ensure it's seated correctly in the regulator's tracks and clips are engaged.
5. Re-attach the Window Regulator: Reattach the window regulator to its mounting points on the door. Make sure everything is securely fastened.
6. Test the Window: Reconnect the window motor and test the window's operation. It should move smoothly up and down.
7. Reinstall the Door Panel: Carefully reinstall the door panel, ensuring all clips and fasteners are properly secured.
8. Check for Leaks: After everything is assembled, check for any leaks around the window. Water intrusion is a common problem if the window isn't properly sealed.
Important Considerations:
* Year and Model: The exact procedure will vary slightly depending on the year and model of your Windstar. A repair manual specific to your vehicle is invaluable.
* Safety: Wear safety glasses throughout the entire process. Broken glass is a significant hazard.
* Tools: You'll likely need various tools, including screwdrivers (Phillips and flathead), possibly sockets, plastic trim tools, and potentially a razor blade (used carefully).
* Adhesive: New windows may require adhesive to properly seal them in place. Use a high-quality automotive-grade adhesive.
Again, this is a general overview. Consult a repair manual or a professional for specific instructions on your Windstar model. Improper installation can lead to water leaks, damage to the door, and safety hazards.
