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What would cause a 2004 KIA Sorento 80K to run very rough with engine noise sometimes?

A rough running 2004 Kia Sorento with intermittent engine noise at 80,000 miles could be caused by several factors. It's crucial to diagnose this properly as ignoring it could lead to more serious and costly damage. Here are some of the most likely culprits:

Ignition System:

* Spark Plugs and Wires: Worn, fouled, or damaged spark plugs and ignition wires are common culprits for rough running. These should be inspected and replaced if necessary. This is a relatively inexpensive and easy first step.

* Ignition Coil(s): A failing ignition coil can cause misfires in one or more cylinders, leading to rough running and engine noise. Testing the coils is necessary to determine if they're the problem.

Fuel System:

* Fuel Injectors: Clogged or failing fuel injectors can deliver inconsistent fuel to the cylinders, resulting in a rough idle and poor performance. Cleaning or replacing them might be needed.

* Fuel Pump: A weak fuel pump might not supply enough fuel under pressure, leading to similar symptoms.

* Fuel Filter: A clogged fuel filter restricts fuel flow, causing similar issues as a weak fuel pump.

Engine Mechanical Issues:

* Valve Train Problems: Worn valve lifters, rocker arms, or a sticky valve can cause a rough running engine and unusual noises. This often manifests as a ticking or tapping sound.

* Engine Mounts: Worn engine mounts can allow the engine to vibrate excessively, leading to increased noise and a rough feel.

* Connecting Rod Bearing Issues: This is a more serious problem, potentially causing knocking noises. It requires immediate attention to avoid catastrophic engine failure.

* Crankshaft Position Sensor: This sensor tells the engine's computer the crankshaft's position. A faulty one can lead to misfires and rough running.

Other Potential Causes:

* Mass Airflow Sensor (MAF): A faulty MAF sensor provides inaccurate air readings to the engine computer, leading to poor fuel mixture and rough running.

* Oxygen Sensor(s): Incorrect oxygen readings can cause a rich or lean fuel mixture, resulting in rough running.

* Vacuum Leaks: Leaks in the intake manifold or vacuum lines can disrupt the engine's air/fuel mixture.

Troubleshooting Steps:

1. Check Engine Light: If the check engine light is on, get the diagnostic trouble codes (DTCs) scanned using an OBD-II scanner. This will provide clues about the potential problem areas.

2. Listen Carefully: Pay close attention to the type of noise. A ticking sound might indicate valve train issues, while a knocking sound could point towards more serious internal engine problems. Note when the noise occurs (idle, acceleration, etc.).

3. Visual Inspection: Look for obvious signs of problems like loose or damaged wires, leaks, or worn parts.

4. Professional Diagnosis: If you're not comfortable working on your car yourself, take it to a qualified mechanic for a proper diagnosis and repair.

Given the age and mileage of your vehicle, several components are likely nearing the end of their lifespan. A thorough inspection by a mechanic is highly recommended to pinpoint the exact cause and prevent further damage. Ignoring the problem could lead to significant repair costs down the line.