Tools You'll Likely Need:
* Panel Removal Tools: Plastic pry tools or trim removal tools are crucial to avoid scratching the panel. A flat-head screwdriver can work in a pinch, but it increases the risk of damage.
* Screwdrivers: You'll probably need Phillips head and possibly flathead screwdrivers depending on the specific screws holding the panel in place.
* Socket Set (Possibly): Some models might have bolts instead of just clips.
* New Window Motor: Ensure you have the correct replacement motor for your Windstar.
Procedure (General Steps - Consult your repair manual for specifics):
1. Disconnect the Battery: This is a crucial safety precaution to prevent electrical shorts. Disconnect the negative (-) terminal first.
2. Remove Interior Door Handle: This usually involves removing a screw or two from the handle itself, then gently pulling the handle away from the door panel. The exact method depends on your Windstar's door handle design.
3. Remove Window Crank (if applicable): If your Windstar has a manual crank for the window, remove it. There's usually a small screw or clip securing it.
4. Locate and Remove Door Panel Clips: The door panel is held in place by numerous plastic clips. Carefully insert your plastic pry tools into the gaps between the panel and the door frame. Work your way around the perimeter of the panel, gently prying the clips loose. Go slowly and be patient; broken clips are a common problem. The clips usually release with a slight pop.
5. Disconnect Electrical Connectors: Once the clips are released, you'll need to carefully disconnect the electrical connectors for the window switch, power locks (if applicable), and other components connected to the door panel. These connectors usually have a release tab that you need to push or press to disconnect. Take pictures or make notes of how the connectors are connected to avoid reassembly problems.
6. Remove the Door Panel: Once all the clips are released and the connectors are disconnected, carefully pull the door panel away from the door. Be mindful of any wiring harnesses still attached.
7. Access and Replace the Window Motor: The window motor will be visible now. You'll likely need to remove a few screws to access and replace the motor. Again, consult your repair manual for the specific steps.
8. Reassembly: Reassemble the door panel in reverse order, ensuring all clips are properly seated and electrical connectors are securely connected. Reconnect the battery.
Important Considerations:
* Repair Manual: This is highly recommended. It provides detailed, model-specific instructions with diagrams.
* Patience: This is not a quick job, take your time and avoid rushing.
* Clip Replacement: If you break any clips, you'll need to replace them. They are readily available at auto parts stores.
* Wiring: Be careful not to damage any wires during removal and reinstallation.
By following these steps and consulting your repair manual, you should be able to successfully replace the window motor in your 2000 Ford Windstar's side door. If you're unsure about any step, it's always best to seek professional help.
