Tools You'll Likely Need:
* Panel removal tools: These plastic pry tools are designed to avoid scratching the paint. A trim tool set is ideal.
* Screwdriver (possibly Phillips and flathead): You might find screws hidden under covers.
* Socket set (optional): Some models have screws that require a socket.
* Cloth or towels: To protect the panel and door.
Procedure (General):
1. Disconnect the Power Window Switch (if applicable): If your door has a power window switch, disconnect the electrical connector. This is usually done by simply pressing a tab or lever on the connector.
2. Remove the Door Handle Bezel: Look carefully for small screws around the door handle bezel (the plastic trim around the door handle itself). These screws usually hold the bezel in place. Remove the screws and carefully remove the bezel. There might be clips holding it, so use your plastic pry tools gently to avoid breakage.
3. Remove the Door Pull/Armrest (if applicable): Similar to the bezel, the armrest may have screws underneath. Inspect the edges for screws or clips that attach the armrest to the door panel. Gently pry off if needed with your trim tools.
4. Locate and Remove the Panel Screws: Some models have visible screws along the edges of the door panel, usually near the bottom. Remove these screws.
5. Release the Door Panel Clips: The majority of the door panel is held in place by plastic clips. These are usually found around the perimeter of the panel. Starting at the bottom, carefully insert your plastic pry tools into the gap between the panel and the door. Gently pry outward, working your way around the perimeter to release the clips. Be very gentle, as these clips are fragile and easily broken.
6. Disconnect any remaining connectors: Once the clips are released, the panel should begin to come loose. Carefully disconnect any electrical connectors for power locks, speakers, or courtesy lights. These connectors typically just pull apart.
7. Remove the Door Panel: Gently pull the door panel away from the door, keeping it level to avoid stressing the wires and connectors.
8. Inspect the Panel & Door: Examine the panel and the door for any broken clips. If there are broken clips, you may need to replace them before reinstallation.
Important Notes:
* Work slowly and carefully: Rushing can lead to broken clips or scratches on the door panel and paint.
* Take pictures: Before you begin, take pictures of each step. This will greatly assist in reassembly.
* Clip Removal: Using a flathead screwdriver to pry could damage the door panel and clips. Plastic trim tools are a much better choice.
* Reassembly: Reassembly is essentially the reverse of the removal process. Make sure all the clips are properly seated before you completely attach the panel.
This is a general guide. Again, consult a repair manual specific to your 1992 Pontiac Grand Am 2-door V6 for detailed and accurate instructions. A Haynes or Chilton repair manual would be a great investment if you plan on doing more car maintenance or repairs.
