1. Gathering Parts & Tools:
* One-wire alternator: Choose an alternator with the correct amperage output for your needs (consider your electrical system's demands). Make sure it's sized appropriately for your engine's capacity and intended use. A rebuild kit for your original generator may also be an option, depending on your skill level and cost considerations.
* Alternator Mounting Bracket: You'll likely need a new mounting bracket. The generator and alternator have different mounting points. Some aftermarket brackets are available; others may require fabrication.
* Wiring Harness (possibly): A simple one-wire alternator only requires one connection to the battery. However, you may need an adapter harness to connect to your existing wiring or to add a warning light if you want one.
* Wiring: Appropriate gauge wire for the alternator connection and potentially for the warning light.
* Bolts and Nuts: Ensure you have the correct hardware for mounting the alternator and making the electrical connection.
* Wrench Set: Metric and SAE wrenches, sockets, and ratchets.
* Screwdrivers: Phillips and flathead.
* Socket wrench: For removing the generator pulley (if needed).
* Puller (possibly): If the generator pulley is stubborn.
* Test Light or Multimeter: To verify the wiring and alternator function.
* Safety Glasses and Gloves: Protect yourself from potential hazards.
2. Removal of the Generator:
* Disconnect the Battery: This is crucial to prevent electrical shorts and injury.
* Disconnect Wiring: Carefully disconnect all wiring from the generator. Take note of where each wire connects, as you'll need this information for the alternator installation. Label wires if necessary.
* Remove the Generator Mounting Bolts: Carefully remove the bolts securing the generator to its bracket.
* Remove the Generator: Carefully remove the generator from the engine. Note the position of the pulley and any other components relative to the engine.
3. Installation of the Alternator:
* Install the Mounting Bracket (if necessary): If you're using an aftermarket bracket, install it securely according to the manufacturer's instructions.
* Mount the Alternator: Securely mount the alternator to the bracket using the correct bolts and nuts.
* Connect the Alternator: Connect the single wire from the alternator to the positive (+) battery terminal. A fusible link is highly recommended inline between the battery terminal and the alternator.
* Ground: Ensure the alternator case is grounded properly to the engine block, either through the mounting bracket or with an additional ground wire. A clean, secure ground is essential. A badly grounded alternator will not charge properly.
* Optional Warning Light: If you want to retain a charging system warning light, you'll need to adapt the wiring. This typically involves connecting a wire from the alternator's "warning" terminal (if it has one) to the light. Consult a wiring diagram for your specific vehicle.
4. Testing:
* Reconnect the Battery: Carefully reconnect the battery.
* Start the Engine: Start the engine and monitor the alternator's output voltage using a multimeter. It should be between 13.5 and 14.5 volts. If the voltage is too low or not charging, there is a problem in the installation or the alternator itself.
* Test the Warning Light (if applicable): If you connected a warning light, it should briefly illuminate when you start the engine and then go out once the alternator begins charging.
Important Considerations:
* Wiring Diagrams: Obtain a wiring diagram for your 1964 Ford Galaxie to understand the original charging system. This will help you correctly connect the alternator, especially if you're retaining a warning light. These are available online and from parts stores.
* Pulley Alignment: Ensure the alternator pulley aligns correctly with the other drive belts. Misalignment can cause premature belt wear and alternator damage.
* Belt Tension: Check the belt tension after installation. The belt should have a slight deflection when pressed.
* Professional Help: If you're uncomfortable with any aspect of this process, consider seeking the assistance of a qualified mechanic. Incorrect wiring can damage your electrical system.
This detailed process provides a good starting point. However, always refer to specific instructions for your chosen alternator and bracket. Consult your vehicle's service manual for additional guidance. Remember safety is paramount throughout this project.
