Auto >> AutoSPT >  >> Engine

How do you change the fuel filter in 02 dodge durango Will have to replace entire pump or just gas tank?

You don't have to replace the entire fuel pump or gas tank to change the fuel filter on a 2002 Dodge Durango. The fuel filter is usually accessible without dropping the tank, although it can be a bit of a job depending on the engine.

However, there's a critical safety precaution: Fuel is flammable and potentially explosive. You MUST disconnect the negative (-) battery terminal before beginning any work near the fuel system.

Here's a general outline; the exact location and process will vary slightly depending on the engine (e.g., 3.7L, 4.7L, 5.9L) and whether you have a 4x4 or 2x4 model. You should consult a repair manual specific to your Durango's engine and drivetrain. A Haynes or Chilton manual is a good investment for this type of work.

General Steps (Consult your repair manual for specifics):

1. Safety First: Disconnect the negative battery terminal. Allow several minutes for the system to fully discharge any residual electricity.

2. Locate the Fuel Filter: This is often found near the fuel tank, sometimes under the vehicle. Your repair manual will show the exact location.

3. Prepare Tools: You'll need wrenches (likely a socket set) to remove the fuel lines, and possibly pliers or a fuel line disconnect tool. Have rags or shop towels ready to absorb any spilled fuel. You'll also need a container to catch the fuel that will drain from the lines.

4. Loosen Fuel Lines: Carefully loosen the clamps holding the fuel lines to the filter. Be ready for fuel to leak out (this is why you need a container and why disconnecting the battery is so important!). Use a rag to catch any drips. Some fuel lines have quick-disconnect fittings; others require loosening clamps.

5. Remove Fuel Filter: Once the lines are disconnected, carefully remove the fuel filter.

6. Install New Filter: Make sure the new filter is oriented correctly (often marked with an arrow indicating fuel flow). This is crucial; installing it backward can damage the fuel pump.

7. Reconnect Fuel Lines: Carefully reconnect the fuel lines, ensuring the clamps are securely tightened.

8. Reconnect Battery: Reconnect the negative battery terminal.

9. Prime the Fuel System (Possibly): Some vehicles require priming the fuel system after a filter change. This might involve turning the ignition key to the "on" position for a few seconds several times, allowing the pump to fill the lines. Consult your repair manual for your specific vehicle.

10. Start the Engine: Start the engine and check for leaks around the fuel filter and fuel lines. Let the engine run for a few minutes to ensure the new filter is working correctly.

Important Considerations:

* Fuel Pressure: The fuel system is under pressure. Releasing this pressure incorrectly can lead to fuel spraying. Your repair manual will guide you through this process safely. Some vehicles have a fuel pressure release valve.

* Fuel Type: Use the correct fuel type for your engine.

* Repair Manual: A repair manual is essential for detailed instructions and diagrams. Trying this without a proper manual is strongly discouraged.

If you're not comfortable performing this repair yourself, take your Durango to a qualified mechanic. Working on the fuel system is potentially dangerous if not done correctly.