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What could cause a gas gauge not to work on 1990 Ford Bronco?

A non-functioning gas gauge on a 1990 Ford Bronco could stem from several issues, ranging from simple to complex:

Simple Issues (Easy Checks):

* Empty Tank: Seems obvious, but sometimes a gauge can stick at empty even when there's actually a little fuel. Try adding a few gallons of gas.

* Loose or Corroded Connections: Check the connections at the fuel sender unit (in the tank) and at the gauge itself. Corrosion is a common culprit in older vehicles. Clean the connections with a wire brush and electrical contact cleaner.

* Blown Fuse: Consult your owner's manual to locate the fuel gauge fuse and check if it's blown. Replace it with a fuse of the same amperage.

* Bad Gauge: The gauge itself could have failed internally. This is less common than other issues but possible.

More Complex Issues (May Require Mechanical Skills):

* Faulty Fuel Sender Unit: This unit, located inside the fuel tank, floats on the fuel and sends a signal to the gauge indicating the fuel level. A faulty sender unit is a very common cause of gas gauge problems. It may be malfunctioning, corroded, or simply have a broken float arm. This usually requires dropping the fuel tank to replace.

* Wiring Problems: A break or short in the wiring between the sender unit and the gauge can prevent a correct reading. This requires tracing the wiring harness.

* Instrument Cluster Issues: The gauge itself within the instrument cluster might be faulty, even if the sender unit is working correctly. This is less likely but still possible. It usually needs professional repair or replacement.

* Grounding Issues: A poor ground connection in the electrical system can affect the gauge's operation. Check the grounding points related to the fuel system and instrument cluster.

Troubleshooting Steps:

1. Start with the simple checks: Empty tank, fuses, and connections.

2. Check the fuel pump relay (if the fuel pump isn't working, the sender won't either).

3. If the simple checks don't work, consider the sender unit. This is often the most likely culprit. It's a job that requires dropping the fuel tank, so it's best to have some mechanical experience or take it to a mechanic.

4. If the sender unit is good, then suspect wiring or the instrument cluster itself. This requires more advanced diagnostic skills or professional help.

Important Safety Note: Working with fuel can be dangerous. Always disconnect the negative battery terminal before working on the fuel system. Work in a well-ventilated area, and be aware of fire hazards. If you're not comfortable working on your vehicle's fuel system, it's best to take it to a qualified mechanic.