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1991 Chevy s10 2.5 4-cylinder there is no spark at plugs whats can it be?

No spark in a 1991 Chevy S10 2.5L 4-cylinder could stem from several issues within the ignition system. Troubleshooting requires a systematic approach:

1. The Basics – Easy Checks First:

* Battery: Check the battery voltage. A weak battery can cause intermittent or no spark. Test with a voltmeter; it should read around 12.6V when not charging.

* Fuses and Relays: Inspect fuses related to the ignition system in the fuse box (under the hood or inside the cab, depending on your truck). Also check any ignition-related relays. A blown fuse or failed relay will kill the spark.

* Ignition Switch: Try jiggling the ignition key. A faulty ignition switch might not be providing power to the system.

2. Ignition System Components (Requires Testing):

* Crank Position Sensor (CKP): This sensor tells the computer the engine's rotational position, crucial for timing the spark. A bad CKP sensor will prevent spark. You'll need a multimeter or a scan tool to test it. Often found near the bellhousing.

* Ignition Control Module (ICM): This module controls the ignition system. A failed ICM is a common culprit for no spark. Testing this usually requires a specific tool or multimeter with the ability to check dwell time or trigger signal. Usually located on the firewall near the distributor or coil.

* Distributor (if equipped): If your S10 has a distributor (some did, some had coil-on-plug), check the rotor and cap for cracks, corrosion, or worn contacts. A bad cap or rotor prevents spark from distributing properly. Also check the distributor shaft for wear.

* Ignition Coil: This boosts the voltage to create the spark. A bad coil will not produce sufficient voltage. Testing involves checking the resistance of the coil's primary and secondary windings using a multimeter.

* Wires: Check the spark plug wires for cracks, damage, or poor connections. Try swapping wires (one at a time) to rule out a bad wire.

* Spark Plugs: While the lack of spark is preventing it from functioning, it's worth noting that heavily fouled spark plugs can sometimes create enough resistance to prevent a spark. It's a good idea to replace them anyway after you've solved the core problem.

3. More Advanced Diagnosis:

* Computer (ECM): While less common, a faulty ECM can interrupt spark signals. This would require a scan tool to check for diagnostic trouble codes (DTCs).

* Wiring: A broken or corroded wire anywhere in the ignition circuit will cut the spark. Visually inspect all the wires and connectors.

Troubleshooting Steps:

1. Start with the basics (battery, fuses, relays, ignition switch).

2. Visually inspect the ignition components (distributor, coil, wires, spark plugs).

3. Use a multimeter to test the CKP sensor, ignition coil, and other components as needed.

4. If you're not comfortable working with electrical systems, take it to a mechanic.

Important Safety Note: Always disconnect the negative battery terminal before working on any part of the ignition system. High voltages can be dangerous.

Without more information (such as if you have a distributor or coil packs, any error codes received), it's impossible to pinpoint the exact cause. The systematic approach outlined above should help you diagnose the problem. Remember to test one component at a time.