Here's a general outline of the process. Specific steps may vary slightly depending on the engine (2.0L or V6). Consult a repair manual specific to your 1996 Ford Probe's engine for detailed instructions and diagrams. A Haynes or Chilton manual is a great investment for this type of work.
1. Preparation:
* Safety First: Disconnect the negative battery terminal.
* Gather Tools: You'll need various sockets, wrenches, screwdrivers (including possibly a Torx set), jack stands, jack, fuel line disconnect tools, possibly a fuel pump pliers/remover tool, and safety glasses.
* Obtain Parts: Purchase a new fuel pump assembly. This usually includes the pump, sending unit, and filter. Make sure it's the correct one for your engine.
* Locate the Fuel Pump: It's typically located inside the fuel tank, requiring tank removal or access through a hatch (depending on your Probe's model).
2. Fuel Tank Access:
* Lower the Fuel Tank: This is usually the most challenging part. You'll need to:
* Raise the vehicle securely using jack stands.
* Drain the fuel tank (this is extremely important to prevent spills). Use a siphon pump or carefully drain it through the fuel line.
* Disconnect the fuel lines (carefully, as fuel may still remain). Use fuel line disconnect tools to avoid damage.
* Disconnect the fuel tank electrical connector.
* Disconnect the fuel tank vent line.
* Loosen and remove the fuel tank straps or bolts holding the tank in place. Lower the tank carefully; it's heavy and contains fuel residue. Support it appropriately to avoid damage. You might need to loosen or remove some surrounding components for better access.
* Alternative Access (Some Models): Some 1996 Probes might have an access panel on the underside of the car providing access to the fuel pump without full tank removal. Check your vehicle carefully.
3. Fuel Pump Replacement:
* Remove the Fuel Pump Access Plate: Once the tank is sufficiently lowered or the access panel removed, you'll find a cover plate over the fuel pump. Remove this.
* Remove the Fuel Pump: This involves disconnecting the electrical connector and potentially unclipping or unscrewing the pump. A fuel pump removal tool can make this easier.
* Install the New Fuel Pump: Install the new fuel pump assembly, ensuring all connections are secure. Pay close attention to the orientation of the sending unit (fuel level sensor).
* Reassemble: Reverse the steps to reassemble everything.
4. Post-Installation:
* Reconnect the Fuel Lines: Carefully reconnect the fuel lines and ensure no leaks.
* Reconnect the Electrical Connector: Reconnect the electrical connector to the pump.
* Raise the Fuel Tank: Carefully raise and secure the fuel tank back into its position.
* Reconnect all lines and straps: Make sure everything is connected securely.
* Lower the Vehicle: Lower the vehicle from the jack stands.
* Reconnect the Battery: Reconnect the negative battery terminal.
* Check for Leaks: Carefully inspect for any fuel leaks.
* Start the Engine: Start the engine and check for any fuel-related problems.
Important Considerations:
* Repair Manual: A repair manual specific to your 1996 Ford Probe is highly recommended. It will provide detailed diagrams, torque specifications, and crucial steps to prevent damage.
* Safety: Always prioritize safety. Work in a well-ventilated area, wear safety glasses, and avoid sparks or flames. Gasoline is extremely flammable.
* Fuel Line Clamps: Be careful when working with fuel lines. Use the correct tools to avoid damaging the clamps.
* Professional Help: If you're uncomfortable performing this repair, consider taking it to a qualified mechanic.
This is a general overview; details will vary. Always consult a repair manual specific to your vehicle before attempting this repair. Improperly installing a fuel pump can lead to serious consequences, including fire.
