Engine
- Cylinder Head Bolts: 18 ft-lb (25 Nm)
- Cylinder Base Nuts: 18 ft-lb (25 Nm)
- Oil Pump Mounting Bolts: 10 ft-lb (14 Nm)
- Water Pump Mounting Bolts: 10 ft-lb (14 Nm)
- Clutch Cover Bolts: 10 ft-lb (14 Nm)
- Ignition Cover Bolts: 10 ft-lb (14 Nm)
Driveline
- Drive Chain Tension: 1/2 - 3/4 inch (12-19 mm) deflection at the midpoint between the sprockets
- Rear Sprocket Nut: 43 ft-lb (58 Nm)
- Countershaft Sprocket Nut: 36 ft-lb (49 Nm)
Suspension
- Front Shock Absorber Lower Mounting Bolts: 29 ft-lb (39 Nm)
- Rear Shock Absorber Upper Mounting Bolts: 25 ft-lb (34 Nm)
- Rear Shock Absorber Lower Mounting Bolts: 25 ft-lb (34 Nm)
Brakes
- Front Brake Caliper Mounting Bolts: 18 ft-lb (25 Nm)
- Rear Brake Caliper Mounting Bolts: 18 ft-lb (25 Nm)
Wheels
- Front Wheel Axle Nut: 36 ft-lb (49 Nm)
- Rear Wheel Axle Nut: 43 ft-lb (58 Nm)
Other
- Fuel Tank Mounting Bolts: 10 ft-lb (14 Nm)
- Seat Mounting Bolts: 10 ft-lb (14 Nm)
- Grab Bar Mounting Bolts: 10 ft-lb (14 Nm)
Important Note:
It's crucial to use a properly calibrated torque wrench to ensure accurate tightening of all bolts and nuts. Over-tightening or under-tightening can lead to damage to components and compromised safety. If you are unsure about any of these specifications or lack the tools to perform the maintenance, consult a qualified mechanic or refer to the Honda Rancher's service manual for more detailed instructions.
