1. Disconnect the Negative Battery Terminal
Disconnect the negative battery terminal to ensure the car is completely turned off and prevent any accidental electric shocks.
2. Locate the Fuel Tank Sender Unit
Underneath the rear seat, you'll find a panel that can be removed. Once the panel is out, you'll be able to see the fuel tank sender unit.
3. Disconnect Hoses and Remove the Holder
Disconnect the fuel lines and electrical connectors attached to the fuel sender unit. Then, unbolt and remove the holder securing the fuel sender unit to the fuel tank.
4. Remove the Fuel Sender Unit
Take out the fuel sender unit from the fuel tank. You might need to gently twist or pull it to release it from the rubber gasket seal.
5. Replace the Fuel Sensor
Check the old fuel sender unit for any damage or deterioration. If you notice defects or improper sensor readings, replace it with a new fuel sender unit.
6. Reinstall the Fuel Sender Unit
Put the new or repaired fuel sender unit into the fuel tank. Ensure that the rubber gasket is properly seated and the unit fits securely.
7. Reconnect Hoses and Holder
Reattach the fuel lines and electrical connectors you disconnected earlier. Then, reinstall the holder and secure it with bolts.
8. Reconnect Battery terminal
Reconnect the negative battery terminal to the car's electrical system.
9. Test the Fuel Gauge
Turn on the ignition and check if the fuel gauge is displaying accurate readings. Take the car for a short drive to ensure proper fuel level indication.
Important Notes
- Before starting work, make sure to engage the parking brake and allow the engine to cool down completely to avoid burns.
- If you're not comfortable working with fuel system components, it's best to have the fuel sensor replaced by a professional mechanic.
