Here's how plugging forklift works:
1. Engaged Transmission: The forklift operator should ensure that the transmission is engaged in "forward" or "reverse" gear before attempting to plug the forklift.
2. Hydraulic Control Lever: The operator quickly moves the hydraulic control lever that controls the lift function in the opposite direction of the intended movement. For example, if the forklift is travelling forward, the operator should move the lever towards the "lower" position.
3. Reversing Hydraulic Fluid: This movement causes the hydraulic fluid to flow in the opposite direction, reversing the direction of the drive motor. As a result, the forklift's wheels begin to turn in the opposite direction, generating a braking effect.
4. Deceleration: The forklift starts to decelerate rapidly as the wheels turn against the direction of travel. The braking force is directly proportional to the speed at which the lift function is engaged.
5. Controlled Stop: By controlling the speed and duration of the hydraulic lever movement, the operator can precisely control the deceleration of the forklift, achieving a quick but controlled stop.
It's important to note that plugging forklift should only be used when necessary and should be performed with caution to avoid potential accidents or damage to the forklift. This technique is often employed when the forklift operator needs to come to a sudden stop due to an emergency situation or to avoid a potential collision.
