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How do you install ignition switch on 1991 Mazda Navajo?

Tools Needed:

- Philips Head Screwdriver

- Socket Wrench Set

- 10mm Socket

- 12mm Socket

- Flat Head Screwdriver

Parts Needed:

- Ignition Switch (Replacement)

1. Disconnect Battery:

- Locate the negative terminal of your battery which is usually marked with the "-" sign.

- Use a 10mm socket wrench to loosen the nut securing the negative battery cable.

- Lift off the negative cable and store it away safely until the ignition switch installation is complete.

2. Remove Steering Column Cover:

- Using the flathead screwdriver, carefully pry open the plastic cover around the steering column.

- Remove all screws holding the cover in place.

- Locate the ignition switch bezel, it typically has the key cylinder with the "Lock", "ACC," "On", "Start" markings.

3. Disconnect Wiring Harness:

- Identify and unplug all electrical connectors attached to the ignition switch (usually a multi-pin connector).

4. Remove Lock Cylinder:

- Insert your key into the ignition switch and turn it to the "On" position.

- Push a small screwdriver into the release hole (which becomes visible when the ignition switch is turned).

- The lock cylinder should release, allowing you to pull it out.

5. Remove Ignition Switch:

- Once the lock cylinder is out, you can access the ignition switch mounting screws.

- Remove the screws holding the ignition switch in place.

- Pull the ignition switch out gently, being careful not to damage any wiring.

6. Installation:

- Compare the new ignition switch to the old one to make sure they match.

- Insert the new ignition switch into its place and align the mounting holes.

- Insert the mounting screws and tighten them to secure the ignition switch.

- Reinstall the lock cylinder by aligning and pushing it into the ignition switch.

7. Reconnect Wiring Harness:

- Reconnect the wiring harnesses that you disconnected earlier.

8. Replace Steering Column Cover:

- Reinstall the steering column cover by aligning it and then securing it with the screws you removed.

- Snap on the ignition switch bezel.

9. Reconnect Battery:

- Reinstall the negative battery cable onto its terminal and secure it with the 10mm socket wrench.

Testing the Ignition Switch:

- Turn the ignition key to the "On" position and check if the dashboard lights up and the engine starts normally.

Tips:

- Ignition switches can be specific to the car model and year, so make sure you're purchasing a switch compatible with your 1991 Mazda Navajo.

- If you feel uncomfortable performing this task, consider consulting with a professional mechanic.