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How do you replace fuel filter on Mitsubishi fuso FE 140?

Replacing the fuel filter on a Mitsubishi Fuso FE 140 is a straightforward process that typically takes around 30 minutes. Here are the steps involved:

1. Gather Tools and Materials:

- New fuel filter (Mitsubishi OE number: MR514741)

- Replacement O-rings (if necessary)

- A 5/8-inch or 16mm socket wrench

- A flathead screwdriver

- A clean rag

- A container to catch any spilled fuel

2. Locate the Fuel Filter:

- The fuel filter on the Mitsubishi Fuso FE 140 is usually mounted near the rear left of the engine compartment, close to the fuel tank.

3. Prepare the Area:

- Disconnect the negative battery terminal as a safety precaution.

- Ensure the engine is off and has cooled down.

4. Relieve Fuel Pressure:

- Locate the fuel pressure regulator on the fuel injection pump. It typically has a cap or connector.

- Carefully pry open the cap or disconnect the connector to release fuel pressure.

5. Disconnect Fuel Lines:

- There will be two fuel lines connected to the filter. Use a flathead screwdriver to loosen the hose clamps and disconnect the fuel lines.

- Be ready to catch any spilling fuel with the container.

6. Remove the Fuel Filter:

- Use the socket wrench to loosen and remove the mounting bolt that holds the fuel filter in place.

- Carefully remove the fuel filter from its housing.

7. Inspect O-rings:

- Check the condition of the O-rings on the old filter. If they are damaged or worn, replace them with the new ones provided with the new fuel filter.

8. Install New Filter:

- Install the new fuel filter in the housing, ensuring that the O-rings are properly seated.

- Reinstall the mounting bolt and tighten it securely.

9. Reconnect Fuel Lines:

- Reattach the fuel lines to the fuel filter and secure them with the hose clamps.

10. Reset Fuel Pressure:

- Reinstall the cap or connector on the fuel pressure regulator to restore fuel pressure.

11. Start the Engine:

- Reconnect the negative battery terminal.

- Attempt to start the engine. Check for any fuel leaks around the filter housing.

12. Check for Leaks:

- Once the engine is running smoothly, inspect the fuel filter area for any signs of fuel leaks. Tighten any loose connections if necessary.

13. Dispose of Old Filter:

- Properly dispose of the old fuel filter and any contaminated materials.

14. Test Drive:

- Take the vehicle for a short test drive to ensure everything is functioning correctly.

Note: Please refer to your vehicle's specific service manual for exact instructions and specifications related to your Mitsubishi Fuso FE 140 model.