Bore Size: The 454 block has a cylinder bore of 4.25 inches, while the 427 engine typically has a bore of 4.258 inches. To achieve a true 427 displacement, you would need to bore out the cylinders of the 454 block by a small amount. This would require precision machining and careful attention to ensure cylinder wall integrity.
Stroke Length: The 454 block has a stroke length of 4.00 inches, which is the same as the 427 engine. Therefore, there's no need to modify the stroke length when building a 427 engine with a 454 block.
Pistons: Using the 454 block's smaller bore size of 4.25 inches, custom pistons would need to be manufactured or obtained to match the bore size required for a 427 engine.
Connecting Rods: Depending on the desired compression ratio and other factors, it might be necessary to use custom connecting rods that are of the appropriate length to maintain proper piston-to-valve clearance within the combustion chamber.
Camshaft: The camshaft used would need to be specifically designed for a 427 engine build. Depending on the desired performance characteristics, different camshaft profiles might be required.
Cylinder Heads: Depending on the specific cylinder head design used, modifications or custom fabrication might be necessary to accommodate the 427 build requirements.
Valve Train Components: Components such as valves, springs, retainers, and pushrods might need to be selected or customized to work with the 427 configuration.
Overall, building a 427 engine with a 454 block would require expertise, precise machining, and the correct selection of components. For most applications, it is generally not recommended as it involves more complexity and cost compared to traditional 427 engine block options.