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What would cause a ticking noise after installing headers on 2002 silverado 5.3 engine?

Several factors could cause a ticking noise after installing headers on a 2002 Silverado 5.3L engine. Here are some possible reasons:

1. Exhaust Leak:

- Check for any exhaust leaks around the header connections. A leak can create a ticking sound as exhaust gases escape. Ensure all the header bolts are tightened properly, and there are no gaps between the header flanges and the engine block.

2. Incorrect Installation:

- Double-check the header installation process to ensure it was done correctly. If any components were not installed properly, it could result in ticking noises.

3. Spark Plug Wires:

- Make sure the spark plug wires are correctly routed and not touching any part of the headers or heat shields. Contact between the spark plug wires and hot components can produce a ticking sound.

4. Broken Exhaust Manifold Bolts:

- In rare cases, the header installation process can put stress on the exhaust manifold bolts, causing them to break. Broken bolts can create a rattling or ticking noise. Inspect the bolts and replace any damaged ones.

5. Catalytic Converter:

- Check the catalytic converter to ensure it is properly installed and not loose. If the catalytic converter is damaged or not securely attached, it can cause a ticking noise as exhaust gases pass through.

6. Loose Components:

- Verify if any other components, such as heat shields or brackets, are loose or not properly secured. Loose components can vibrate and create a ticking noise when the engine is running.

7. Lifter Tick:

- While less likely, a ticking noise in the engine bay can sometimes be caused by a lifter tick. This is typically a result of worn or faulty lifters or improper oil flow to the valvetrain.

8. Check Fuel Injectors:

- A faulty or incorrectly seated fuel injector can produce a ticking sound as fuel is injected into the engine.

If you're unsure of the source of the ticking noise, it's best to have the vehicle inspected by a qualified mechanic to diagnose and fix the issue accurately.