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How do you change a fuel pump on Ford Fusion?

Changing a fuel pump in a Ford Fusion can be a complex task, but with proper preparation and tools, you can accomplish this repair on your own.

Materials Required:

- Replacement Fuel Pump Module

- Fuel Pump Lock Ring Removal Tool

- Flat-head Screwdriver

- Phillips-head Screwdriver

- Socket Set

- Pliers

- Wrench

- Safety Glasses

- Jack

- Jack Stands

Procedure:

Step 1: Prepare the Vehicle

- Engage the parking brake and chock the rear tires.

- Lift the rear of the vehicle using the jack and place the jack stands under the vehicle's designated support points.

Step 2: Locate the Fuel Pump Access Panel

- The fuel pump access panel is located under the rear seats. Unbolt and remove the rear seats to access the panel.

Step 3: Disconnect the Battery

- Disconnect the negative terminal of the battery to prevent any electrical accidents during the repair.

Step 4: Remove the Fuel Pump Access Panel

- Remove the bolts or screws securing the fuel pump access panel. Set aside the panel.

Step 5: Disconnect the Fuel Lines

- Disconnect the fuel lines attached to the fuel pump module by using the appropriate wrench.

- Be cautious, as some residual fuel may leak out.

Step 6: Remove the Lock Ring

- Use the fuel pump lock ring removal tool to remove the fuel pump lock ring that holds the fuel pump module in place.

Step 7: Take Out the Fuel Pump Module

- Carefully lift out the fuel pump module from the fuel tank.

- Be careful not to damage any components or drop them into the fuel tank.

Step 8: Replace the Fuel Pump

- Remove the old fuel pump from the module.

- Install the new fuel pump into the module, making sure it's properly seated.

- Secure the fuel pump with the lock ring using the fuel pump lock ring removal tool.

Step 9: Reconnect the Fuel Lines

- Reattach the fuel lines to the fuel pump module. Use wrenches to tighten the connections securely.

Step 10: Reinstall the Fuel Pump Module

- Gently lower the fuel pump module back into the fuel tank.

- Ensure it's properly seated, and the lock ring is secure.

Step 11: Reattach the Fuel Pump Access Panel

- Replace the fuel pump access panel and secure it using the bolts or screws you removed earlier.

Step 12: Reconnect the Battery

- Reconnect the negative terminal of the battery.

Step 13: Start the Engine

- Start the engine to test the new fuel pump. Listen for any unusual noises or check for leaks.

Step 14: Lower the Vehicle

- Lower the vehicle from the jack stands and remove the jack.

Step 15: Clean Up

- Clean up any spilled fuel or debris in the work area.

Remember, if you're not confident in performing this repair, it's best to consult a qualified mechanic.