1. Engine Strength: The stock engine of a Toyota Tercel is designed for naturally aspirated operation, and its internal components may not be strong enough to withstand the increased pressure and heat generated by a turbocharger. Installing a turbo will require modifications to the engine block, pistons, connecting rods, and other internals to ensure reliability.
2. Fuel System: The fuel injection system of the stock engine might need to be replaced or upgraded to provide adequate fuel supply for the increased air intake that the turbocharger will generate. This may involve a higher-capacity fuel pump, fuel injectors, and possibly a different fuel management system.
3. Air Intake and Intercooling: A turbocharger compresses the incoming air before delivering it to the engine, which increases its density. This can cause a significant increase in temperature. Therefore, an intercooler is essential to cool down the compressed air before it enters the engine. An efficient intercooler and appropriate piping must be installed.
4. Exhaust System: Modifications to the exhaust system will be necessary to accommodate the turbocharger's installation and allow efficient flow of exhaust gases. A more efficient and heat-resistant exhaust manifold and downpipe are usually required.
5. Tuning: After the turbocharger is installed, the engine's fuel injection and ignition timing must be properly tuned to ensure optimal performance and safety. This requires expertise in modifying Engine Control Unit (ECU) parameters.
6. Drivetrain and Suspension: Depending on the level of power increase achieved by the turbocharger installation, the drivetrain components like the transmission, drive axles, and suspension may also require upgrades to handle the additional torque and power.
7. Safety and Reliability: Modifying an engine with a turbocharger can bring significant risks if not done correctly. Compromises in design and installation can lead to engine failure, reduced reliability, and potential safety issues.
Given these challenges and complexities, it is generally not recommended to install a turbocharger on a Toyota Tercel without extensive expertise in engine modifications. While it may be tempting to achieve more power, the risks and costs involved may outweigh the potential benefits. Considering a different vehicle with a turbocharged engine or consulting with professional automotive engineers is advisable if you're seeking a more powerful driving experience.