Note: Always disconnect the battery before working on any electrical components.
1. Gather the necessary tools.
- Phillips screwdriver
- Flathead screwdriver
- 5/8-inch wrench
- 7/8-inch wrench
- 3/4-inch wrench
- T25 Torx driver
- T30 Torx driver
- New ignition switch and keys
2. Remove the fuel tank.
- Turn the fuel valve to the "off" position.
- Disconnect the fuel line (using the 5/8-inch wrench) and drain the fuel into a suitable container.
- Remove the two bolts on the rear of the fuel tank using a 7/8-inch wrench.
- Disconnect the electrical connections and lift the fuel tank off the motorcycle.
3. Remove the front fairing.
- This step may vary slightly depending on the specific model of your Road King.
- In most cases, you will need to remove all or part of the front fairing to access the ignition switch.
- Refer to your motorcycle's service manual for detailed instructions on removing the front fairing.
4. Remove the old ignition switch.
- Locate the ignition switch on the right side of the motorcycle, just below the handlebars.
- Use the T25 Torx driver to remove the two screws holding the ignition switch in place.
- Disconnect the electrical connectors from the back of the ignition switch.
- Pull the ignition switch out of the housing.
5. Install the new ignition switch.
- Insert the new ignition switch into the housing.
- Connect the electrical connectors to the back of the switch.
- Secure the ignition switch with the two screws using the T25 Torx driver.
6. Test the new ignition switch.
- Turn the ignition switch on and off several times to ensure it is functioning properly.
- Insert the key and turn it to the "on" position to check if the motorcycle's electrical components receive power.
7. Reinstall the front fairing and fuel tank.
- Follow the reverse procedure to reinstall the front fairing and fuel tank.
- Make sure all the electrical connections are secure and that all bolts and screws are tightened properly.
8. Reconnect the battery.
- Reconnect the negative battery terminal first, followed by the positive battery terminal.
9. Test the motorcycle.
- Start the motorcycle and check if everything is functioning normally, including the ignition, headlights, taillights, and turn signals.
Disclaimer: This guide is provided for general information purposes only. Please refer to your motorcycle's service manual for detailed instructions and safety precautions. If you are not experienced in electrical work, it is recommended to have the ignition switch replaced by a qualified mechanic.
