Assemble the necessary tools and parts.
- 8mm Allen key
- Clean rag
- Funnel
- New transmission fluid (SAE 10W-40)
- Catch pan
Safety Precautions:
- Make sure the machine is on a level surface, the engine is off and has been given enough time to cool down.
- Park the ATV on its center stand.
- Wear safety glasses to protect your eyes.
Procedure
1. Locate the transmission drain plug.
- It is located on the bottom of the transmission on the right-hand side of the ATV.
- The drain plug has an 8 mm Allen key bolt head.
2. Place the catch pan under the transmission drain plug.
3. Remove the drain plug.
- Using the 8mm Allen key, turn the drain plug counterclockwise to remove it.
- Allow all of the old fluid to drain completely.
4. Replace the drain plug.
- Once all of the old fluid has drained out, reinstall the drain plug and tighten it securely.
- Be careful not to over-tighten the drain plug.
5. Locate the transmission fill plug.
- It is located on the top of the transmission, also on the right-hand side of the ATV.
- The fill plug is a 10 mm bolt head.
6. Remove the fill plug.
- Use a 10mm wrench or socket to turn the fill plug counterclockwise to remove it.
7. Using the funnel, add the proper amount of transmission fluid.
- It is recommended to use SAE 10W-40 motorcycle transmission fluid.
8. Install the fill plug and tighten securely.
- Be careful not to over-tighten the fill plug.
9. Run the engine for a few minutes to circulate the new transmission fluid.
- Then recheck the transmission fluid level. If necessary, add additional fluid to bring it to the proper level.
Tips:
- It is recommended to change the transmission fluid every 12 months or every 100 hours of operation, whichever comes first.
- If the ATV has been used in deep water or mud, it is recommended to change the transmission fluid immediately.
- It is also a good idea to inspect the transmission fluid regularly for any signs of contamination, such as metal shavings or water droplets. If you notice any contamination, change the transmission fluid immediately.
