Tools You'll Likely Need:
* Screwdrivers: Phillips head and possibly flathead, depending on the screws.
* Panel removal tools: Plastic pry tools to avoid scratching the interior panels. (Highly recommended)
* New door handle assembly: Make sure you get the correct one for your truck's year, model, and door (driver or passenger).
* Socket wrench and sockets (possibly): Some models might use nuts and bolts instead of screws.
* Penetrating oil (optional): If screws are rusted or stuck.
General Steps (for an exterior handle):
1. Interior Panel Removal: Carefully remove the interior door panel. This usually involves removing screws around the armrest, door pull, and possibly around the edges. Use panel removal tools to gently pry the panel away from the door, working your way around the perimeter. Be careful not to break any clips. There are usually several clips holding it in place.
2. Handle Mechanism Access: Once the interior panel is removed, you should see the mechanism for the exterior door handle. You'll likely see screws or bolts holding the handle mechanism in place.
3. Disconnect the Linkage: There's a linkage connecting the exterior handle to the interior mechanism. Carefully disconnect this linkage. Take a picture or make a note of how it connects for reassembly.
4. Remove the Exterior Handle: Remove the screws or bolts holding the exterior door handle in place. The handle itself might require some gentle persuasion to come loose.
5. Install the New Handle: Install the new exterior door handle, making sure to secure it with the screws or bolts.
6. Reconnect the Linkage: Reconnect the linkage to the new exterior door handle.
7. Reassemble: Reinstall the interior door panel, ensuring all the clips snap back into place. Make sure the door panel sits flush against the door.
For an Interior Handle:
The process is generally similar, but the interior handle mechanism is usually accessed from inside the door after removing the interior door panel. You might need to detach the rod that connects the interior handle to the locking mechanism.
Important Considerations:
* Patience: This process can be tedious and requires patience. Take your time and avoid using excessive force to prevent damage.
* Photos: Take pictures before you start disassembling anything. This will help you remember how everything goes back together.
* Clips: Interior door panels are held on by plastic clips which can break easily. Be gentle when prying them off. Replacement clips are readily available.
* Professional Help: If you're uncomfortable working on your vehicle, consider taking it to a professional mechanic.
Remember, this is a general guide. The exact steps may vary depending on your specific 1996 Chevy Silverado model and trim level. Always consult your vehicle's repair manual for specific instructions. A Haynes or Chilton repair manual will be extremely helpful.
