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How do you replace a key switch on 1990 ford bronco?

Replacing the ignition key switch on a 1990 Ford Bronco is a moderately challenging job requiring some mechanical aptitude and the right tools. It's crucial to be methodical and take photos as you disassemble things to ensure you can reassemble correctly. This process also involves the steering column, so if you're not comfortable working on automotive systems, it's best to take it to a professional.

Here's a general outline. Specific steps may vary slightly depending on your Bronco's trim and options. Always consult a repair manual specific to your 1990 Ford Bronco for precise instructions and diagrams.

Tools You'll Likely Need:

* Security Torx bits (likely T-27 or T-30): These are often used on steering column components. Check your Bronco beforehand.

* Phillips head screwdriver: Possibly for some retaining screws or other fasteners.

* Flat-head screwdriver: May be needed for prying or gently releasing clips.

* Socket set (metric): Useful for various fasteners.

* Needle-nose pliers: For working with small parts.

* Wires and Connectors: A multimeter would assist in properly identifying wires and their functions to prevent installation errors.

* New Ignition Key Switch: Make absolutely sure you get the correct replacement part for your vehicle.

* Patience: This is essential.

General Steps (Consult your repair manual for specific details):

1. Disconnect the Battery: This is the most important step to prevent electrical shorts or injury. Disconnect the negative (-) terminal first.

2. Remove Steering Wheel: This is often necessary to access the ignition switch. You'll likely need a steering wheel puller. Mark the position of the steering wheel relative to the steering column before removal to ensure proper realignment later.

3. Remove Steering Column Shroud/Bezel: This is the plastic or metal cover around the steering column. It usually involves removing screws and possibly some clips.

4. Access the Ignition Switch: Once the shroud is removed, you should have access to the ignition switch. It's typically held in place by screws or a retaining clip.

5. Disconnect Electrical Connectors: Carefully disconnect the electrical connectors from the ignition switch. Take photos or make notes of the wire locations before disconnecting. A wiring diagram is invaluable here.

6. Remove the Ignition Switch: Remove the screws or clip holding the ignition switch in place. The switch might be slightly tricky to remove; use gentle but firm pressure.

7. Install the New Ignition Switch: Install the new ignition switch, ensuring it's properly seated. Reconnect the electrical connectors, making sure each wire goes back to its original location.

8. Reassemble: Carefully reassemble everything in reverse order of disassembly, making sure everything is securely fastened.

9. Reconnect the Battery: Connect the positive (+) terminal last.

10. Test: Test the ignition switch to make sure everything is working correctly. Test all ignition positions (accessories, start, etc.).

Important Considerations:

* Matching the Key: The new ignition switch should come with a new key, or you may need to have your key cut to match the new switch.

* Anti-theft System: If your Bronco has an anti-theft system, you might need to reprogram it after replacing the ignition switch.

* Steering Column Lock: Be aware of the steering column lock mechanism. Ensure it operates correctly after reassembly.

Again, this is a general overview. A detailed repair manual for your specific 1990 Ford Bronco is essential for accurate and safe completion of this repair. If you lack the experience or tools, seeking professional assistance from a qualified mechanic is strongly recommended. Improper installation can lead to electrical problems or damage to your vehicle.