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How do you change a rear main seal on 350?

Replacing a rear main seal on a 350 small-block Chevy (or any engine, for that matter) is a significant undertaking, not a simple task. It requires mechanical aptitude, the right tools, and a clean workspace. This is not a job for a novice. Improperly doing this can cause significant engine damage.

Here's a general overview of the process. Specific steps may vary depending on the year and specific engine configuration. Consult a repair manual specific to your 350's year and model for detailed instructions and torque specifications. Those manuals will also show you variations in the seal type (single vs. two-piece) which impacts the process greatly.

General Steps (Highly Simplified):

1. Preparation:

* Disconnect the battery: This is crucial to prevent electrical shorts.

* Drain the oil: Completely drain the engine oil.

* Gather tools: You'll need a variety of tools, including sockets, wrenches, screwdrivers, a transmission jack (highly recommended), possibly a flywheel puller, and a rear main seal installer/remover tool. Consult your repair manual for a complete list.

* Clean the work area: A clean workspace is essential to prevent debris from entering the engine.

2. Transmission Removal (Usually Required): This is the most labor-intensive part. You'll need to disconnect the driveshaft, detach the transmission from the engine, and support the transmission with a jack. This process involves numerous bolts, linkages, and potentially hydraulic lines.

3. Rear Engine Seal Removal: Once the transmission is removed, you can access the rear main seal. The process for removal varies depending on the type of seal (one-piece or two-piece). Special tools often make this easier and less damaging.

4. Clean the Seal Surface: Thoroughly clean the crankshaft and the engine block where the seal sits. Any debris will prevent a proper seal.

5. Install the New Rear Main Seal: Use the proper tool (seal installer) to carefully install the new rear main seal, ensuring it's seated correctly and evenly.

6. Reinstallation: Reinstall the transmission, reconnect all linkages and components, refill the transmission fluid (if applicable), and carefully torque all bolts to the manufacturer's specifications.

7. Refill and Check: Refill the engine oil and check for leaks. Run the engine for a short time and then check the oil level again.

Crucial Considerations:

* One-Piece vs. Two-Piece Seals: The process differs significantly depending on the type of seal your engine has. A one-piece seal is typically easier to replace.

* Crankshaft Alignment: Maintaining the crankshaft's alignment is crucial. Improper alignment can damage the seal.

* Torque Specifications: Following the correct torque specifications is essential to prevent damage to the engine.

* Repair Manual: A factory service manual specific to your vehicle's year and engine is absolutely necessary. It provides detailed instructions, torque specifications, and diagrams.

Strong Recommendation:

This job is complex and requires specialized tools and knowledge. If you're not experienced with engine repair, strongly consider taking your vehicle to a qualified mechanic. Attempting this repair without proper experience can lead to significant engine damage, costly repairs, and potential injury.