Here's a general outline of the process. Specific steps and tools may vary slightly depending on your exact Intrepid model (ES, GS, etc.). Always consult a repair manual specific to your vehicle's year and model for precise instructions and torque specifications. A Haynes or Chilton manual is a good investment.
1. Preparation:
* Safety First: Disconnect the negative battery terminal. This prevents accidental short circuits.
* Gather Tools: You'll need a variety of tools, including:
* Jack and jack stands (essential for safety)
* Wheel chocks
* Socket set (metric)
* Wrenches (metric)
* Pry bar
* Ball joint separator (or similar tool to separate tie rod ends)
* Steering rack puller (may be necessary)
* Bushings (ensure you have the correct replacement parts)
* Grease
* Penetrating oil (like PB Blaster)
* A press or bushing installation tool (highly recommended; trying to hammer them in is likely to damage them)
* Torque wrench
2. Accessing the Steering Rack:
* Raise and Secure: Safely jack up the vehicle and securely support it on jack stands. Always use wheel chocks on the wheels that remain on the ground.
* Remove Wheels: Remove the front wheels.
* Disconnect Tie Rods: Use the ball joint separator to carefully separate the tie rod ends from the steering knuckles. Mark the location of the tie rods relative to the steering rack before disconnecting them. This is crucial for proper reassembly and alignment. You may need to loosen the jam nut on the tie rod first.
* Disconnect other components: Depending on your specific Intrepid model, there may be other components (like sway bar links) that need to be disconnected to fully access the steering rack. Refer to your repair manual.
* Remove Steering Rack (Possibly): In some cases, you may need to remove the entire steering rack from the vehicle to access and replace the bushings easily. This often requires a steering rack puller. Again, consult your repair manual.
3. Bushings Replacement:
* Remove Old Bushings: Use a suitable tool (a press is ideal) to carefully remove the old bushings from the steering rack. Excessive force can damage the rack.
* Clean and Inspect: Thoroughly clean the steering rack housing where the bushings sit. Inspect the rack for any damage.
* Install New Bushings: Use a press or bushing installation tool to carefully install the new bushings. Again, avoid using excessive force. Lubricate the bushings with grease to facilitate installation.
* Reassembly: Reinstall the steering rack (if removed), carefully connecting all components in the reverse order of removal. Be sure to follow the correct torque specifications for all bolts and nuts.
* Reconnect Tie Rods: Reconnect the tie rod ends, ensuring they are in the same position as before to maintain your steering alignment.
4. Final Steps:
* Lower Vehicle: Carefully lower the vehicle.
* Check Fluid Levels: Check and top off power steering fluid as needed.
* Test Steering: Before driving, carefully test the steering for any unusual play or binding.
* Wheel Alignment: A wheel alignment is highly recommended after replacing steering rack bushings to ensure proper steering geometry and tire wear.
Disclaimer: This is a general overview. Incorrectly performing this repair can lead to dangerous driving conditions. Consult a repair manual specific to your 1997 Dodge Intrepid and consider seeking professional help if you are not comfortable with automotive repair. Safety should always be your top priority.
