1. Diagnose the Problem:
Before attempting any repair, you need to pinpoint the issue. Common problems include:
* Door won't latch: The handle might not engage the latch, the latch itself might be broken or misaligned, or the striker plate (on the van body) might be damaged or loose.
* Door won't open: The latch might be stuck engaged, the actuator (the part the handle moves) might be broken, or the internal linkage might be jammed.
* Latch intermittently works: This often points to a worn or dirty mechanism.
2. Common Failure Points and Solutions:
* Broken or worn latch mechanism: This is often the most costly and difficult repair. You may need to replace the entire latch assembly. This requires removing the interior door panel to access the latch. You'll find videos online specific to the 2000 Chevy Express van demonstrating this process. Replacements are available from auto parts stores (both online and brick-and-mortar). Be sure to get the correct part number for your specific van.
* Striker plate damage: Inspect the striker plate (the metal piece on the van body where the latch engages). If it's bent or damaged, it needs to be straightened or replaced. This is a simpler repair than replacing the entire latch.
* Worn or broken linkage: The linkage connects the handle to the latch mechanism. If it's broken or worn, it'll need replacement or repair. This often requires removing the interior door panel.
* Actuator failure: The actuator is the motor (or the mechanical part the handle moves) that engages the latch. This can fail electrically or mechanically. Testing for power and checking the mechanical linkage are key here. Replacement is usually necessary.
* Dirty or jammed mechanism: Apply a lubricant (like WD-40, followed by a dry lubricant like graphite) to the latch mechanism. Carefully work the latch back and forth to free up any jammed parts. This is often the easiest fix.
* Loose or damaged handle: Check if the handle itself is loose or broken. Tightening loose screws might solve the problem; otherwise, a new handle may be needed.
3. Repair Process (General Outline):
1. Safety First: Disconnect the negative battery terminal before working on any electrical components.
2. Remove the Interior Door Panel: This is usually done by removing screws and carefully prying the panel away from the door. Consult a repair manual or online video for your specific van model to avoid damage.
3. Inspect the Latch Mechanism: Once the panel is removed, carefully inspect all the parts of the latch assembly for damage or wear.
4. Repair or Replace: Depending on your findings, you can repair or replace the damaged components.
5. Reassemble: Put everything back together in reverse order of disassembly.
4. Resources:
* Repair Manuals: A Haynes or Chilton repair manual for your specific year and model Chevy Express van will be invaluable. These manuals contain detailed diagrams and instructions.
* Online Videos: Search YouTube for videos on "2000 Chevy Express van rear door latch repair." Many videos demonstrate the process of removing the door panel and repairing or replacing the latch.
* Auto Parts Stores: Visit an auto parts store (like AutoZone, Advance Auto Parts, or NAPA) for replacement parts. Provide them with your van's year, make, model, and VIN for accurate part selection.
Disclaimer: Working on car parts can be challenging. If you're not comfortable working on vehicles, it's best to take your van to a qualified mechanic. Improper repairs can lead to further damage or injury.