Tools You'll Likely Need:
* Phillips head screwdriver
* Flathead screwdriver (possibly, for prying)
* Panel removal tool (optional, but highly recommended to avoid scratching)
* New interior door handle assembly
Step-by-Step Instructions:
1. Door Panel Removal:
* Window Down: Fully lower the driver's side window. This gives you more room to maneuver.
* Remove Door Panel: Start by removing the screws holding the door panel in place. These are usually located around the edges of the panel – in the armrest, near the bottom edge, and possibly behind the door handle itself. You might find some hidden behind the door pull (the part you actually use to open the door). Use a panel removal tool to gently pry the clips holding the panel in place. Be careful not to force anything; the clips can break. Work your way around the perimeter, releasing the clips.
* Disconnect Components: Once the screws are removed, carefully pull the door panel away from the door. There are usually several connectors behind the panel:
* Window switch connector: Unplug this carefully.
* Door lock connector: Unplug this carefully.
* Power mirror connector (if applicable): Unplug this carefully.
* Set Aside Carefully: Once all connectors are disconnected, carefully set the door panel aside in a safe place to prevent scratching or damage.
2. Handle Removal:
* Locate the Handle: The inside door handle is usually attached to the door with screws or clips. You'll see them once the door panel is removed.
* Remove Screws/Clips: Remove the screws or clips securing the handle to the door. Sometimes, there's a retaining clip on the handle mechanism itself that needs to be released.
* Disconnect the Linkage: The handle is connected to the door latch mechanism by a rod. Carefully disconnect this rod from the handle. Take a picture or make a note of how it's connected to ensure you reassemble it correctly.
3. Installation of the New Handle:
* Attach the Linkage: Connect the linkage rod from the new handle to the door latch mechanism, matching how it was before.
* Secure the Handle: Reattach the screws or clips that hold the new handle to the door.
* Double-Check: Ensure everything is securely fastened before moving on.
4. Reinstallation of the Door Panel:
* Reconnect Components: Reconnect all the electrical connectors (window switch, door lock, power mirror if equipped) you disconnected earlier.
* Secure the Door Panel: Align the door panel and carefully push it back onto the door, ensuring all the clips snap into place. Replace the screws you removed earlier.
5. Testing:
* Test the Handle: Test the new inside door handle to ensure it works correctly. Check both the unlocking and door-opening functions.
Important Notes:
* Take Pictures: Before you begin disassembly, take pictures of each step. This will be invaluable during reassembly.
* Gentle Force: Use gentle force when prying or removing clips. Broken clips can make reassembly difficult.
* Repair Manual: A repair manual specific to your 1996 Chevy Suburban is highly recommended. It will provide detailed diagrams and instructions.
* Parts: Make sure you purchase the correct replacement handle. There are slight variations depending on the trim level.
If you are uncomfortable performing this repair yourself, it's best to take your Suburban to a qualified mechanic. This process involves several fragile components and improper handling can lead to further damage.
