Tools You'll Need:
* Panel Removal Tool: A plastic pry tool is essential to avoid scratching the panel. A set of trim removal tools is even better.
* Phillips head screwdriver: Several screws will need to be removed.
* Torx screwdriver (possibly): Some models may use Torx screws. Check your manual.
* Small flathead screwdriver (optional): Might be helpful for prying stubborn clips.
* Cloth or towel: To protect the door panel and surrounding surfaces from scratches.
Steps (General - Consult your manual for specifics!):
1. Window Control: Fully lower the power window (if equipped). This provides better access.
2. Interior Door Handle: There's usually a screw hidden behind the interior door handle. Remove this screw. You may need to carefully pry the handle slightly away from the panel to access the screw.
3. Armrest (if applicable): Some models have an armrest that needs to be removed. This often involves removing screws from the bottom of the armrest.
4. Door Panel Screws: Locate and remove all screws securing the door panel. These are typically found around the edges of the panel – look around the armrest area, the lower edge of the panel near the door sill, and possibly near the top edge.
5. Clips: The majority of the door panel will be held in place by plastic clips. These clips are usually found along the edges of the door panel, particularly around the perimeter.
6. Careful Removal: Using your panel removal tool, carefully begin to pry the door panel away from the door. Start at the bottom edge, working your way up. Apply even pressure to avoid breaking clips. The panel should come off fairly easily once the clips are released. Listen and feel for the clips popping loose. If you feel significant resistance, double-check for any screws or clips you might have missed.
7. Wiring Connectors: Once the panel is loose, carefully disconnect any electrical connectors for the window switches, door lock actuators, and speakers. These are usually held in place with a retaining clip that can be gently squeezed or pressed to release the connector.
8. Removal: Gently pull the door panel away from the door, paying attention to the wiring to avoid damage.
Important Considerations:
* Clips: These are the most likely things to break. Try to be as gentle as possible. Replacement clips can often be purchased at an auto parts store.
* Wiring: Be extremely careful not to pull too hard on the wiring harnesses.
* Reference Material: A repair manual specific to your 1999 Chevy Suburban is invaluable. It will provide detailed instructions and diagrams.
This is a general overview. The exact procedure and location of fasteners may vary slightly. Always consult a repair manual before attempting this repair. Failing to do so could lead to damage to your vehicle.
