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How difficult is it to repair an auto AC compressor?

Repairing an auto AC compressor is generally difficult and not recommended for DIYers without significant mechanical experience and specialized tools. It's not a simple bolt-on/bolt-off situation. The difficulty stems from several factors:

* Specialized Tools: You'll need specialized tools like AC manifold gauges, vacuum pump, refrigerant recovery and charging equipment, and possibly compressor-specific tools for clutch replacement or internal component repair. These tools are expensive to purchase.

* Refrigerant Handling: Auto AC systems use refrigerant (like R-134a), which is under high pressure and requires proper handling to avoid injury and environmental damage. Improper handling can lead to serious injury or environmental fines. You need to be certified to handle refrigerant legally in many places.

* System Contamination: Even a small amount of contamination in the AC system can damage the compressor and other components. Repairing the compressor requires meticulous cleaning and flushing of the entire system.

* Internal Components: Compressor failures often involve internal components like pistons, valves, and bearings. Repairing these necessitates disassembling the compressor, often requiring specialized knowledge and skills. It's frequently cheaper to replace than rebuild.

* Diagnosis: Pinpointing the exact cause of the compressor failure is crucial. A faulty compressor could be a symptom of another problem in the system (e.g., a clogged expansion valve).

In short: While some minor repairs like clutch replacement *might* be feasible for experienced mechanics, a complete compressor overhaul is best left to professionals with the necessary expertise, equipment, and certification. The cost of tools and potential for mistakes often makes replacing the compressor a more economical and safer option than attempting a repair.