Tools You'll Need:
* Jack and jack stands (Safety first! Never work under a vehicle supported only by a jack.)
* Lug wrench
* Wheel chocks
* Socket wrench set (metric)
* Wrenches (metric)
* Brake caliper piston compression tool
* C-clamp (optional, but helpful for caliper piston compression)
* Brake cleaner
* Wire brush
* Pliers
* New brake pads
* New rotors (likely needed, unless inspected and deemed in good condition)
* Anti-seize lubricant
* Torque wrench
Steps:
1. Safety First: Park on a level surface, engage the parking brake, and chock the rear wheels. Raise the front of the truck securely using the jack and place it on jack stands.
2. Remove the Wheel: Remove the lug nuts and carefully take off the wheel.
3. Inspect the Brake Components: Carefully examine the brake pads, rotors, calipers, and caliper slides. Note the wear on the pads and the condition of the rotors (scoring, grooves, excessive rust). If the rotors are excessively worn or damaged, they need to be replaced.
4. Remove the Caliper:
* Locate the caliper mounting bolts: These are usually on the back of the caliper.
* Remove the bolts: Use the appropriate wrench and carefully remove the bolts.
* Support the caliper: Use a bungee cord or wire to hang the caliper from the suspension; don't let it dangle by the brake line. This prevents stress on the brake line.
5. Remove the Brake Pads: The pads should slide out from between the caliper and the rotor. You might need to use a pry tool (carefully!) if they're stuck.
6. Compress the Caliper Piston: Using the caliper piston compression tool, carefully push the piston back into the caliper. This creates space for the new, thicker brake pads. Be careful not to damage the piston seal. If you don't have a specialized tool, a C-clamp can be used with caution (protect the piston with a piece of wood).
7. Remove and Inspect Rotors: If you're replacing the rotors, remove the mounting bolts securing the rotor to the wheel hub. Clean the hub thoroughly.
8. Install New Rotors (if needed): Install the new rotors, ensuring they are properly seated.
9. Install New Brake Pads: Insert the new brake pads into the caliper. Make sure they slide freely.
10. Install the Caliper: Re-install the caliper, making sure it's properly aligned. Tighten the bolts to the manufacturer's specified torque.
11. Reinstall the Wheel: Install the wheel and tighten the lug nuts to the manufacturer's specified torque. Don't overtighten!
12. Lower the Vehicle: Carefully lower the vehicle from the jack stands.
13. Pump the Brakes: Get back in the vehicle, and firmly pump the brake pedal several times to build up brake pressure.
14. Check for Leaks: Inspect the brake system for any leaks.
15. Test Drive: Take a short test drive to check the brakes' effectiveness. The brakes may feel slightly different at first, as they need to bed in.
Important Considerations:
* Bleeding the Brakes: In some cases, especially after working on the caliper, you may need to bleed the brakes to remove air from the brake lines. This is a crucial step to ensure proper brake function.
* Professional Help: If you're not comfortable with any of these steps, take your vehicle to a qualified mechanic. Brakes are critical safety components.
* Torque Specifications: Always refer to your vehicle's repair manual for the correct torque specifications for all bolts and nuts.
This guide is for informational purposes only and should not be considered a substitute for professional advice. Improper brake repair can be dangerous. Always prioritize safety and seek professional help if needed.
