Tools You'll Likely Need:
* Panel Removal Tools: A plastic trim removal tool set is highly recommended. These tools help pry off panels without scratching or damaging the plastic. A flathead screwdriver can be used in a pinch, but use extreme caution to avoid scratching.
* Screwdrivers: Phillips head and possibly a Torx head screwdriver (check your repair manual).
* Socket Set: Possibly needed for screws.
* Putty Knife (Optional): For gently prying if necessary.
Steps (General Procedure):
1. Disconnect the Battery: This is a crucial safety step to prevent accidental shorts.
2. Remove Interior Door Handle: There's usually a screw hidden under the cover of the interior door release handle. Remove this screw. Then, carefully pry off the handle cover to reveal any additional screws or fasteners holding the handle assembly in place. Remove those fasteners and carefully disconnect the linkage rod connecting the handle to the door latch.
3. Remove Window Crank or Power Window Switch: This assembly is usually held in place by screws. Remove the screws and carefully disconnect the wiring harness connected to the switch.
4. Remove Door Panel:
* Locate the remaining fasteners: These are typically hidden behind the armrest and along the bottom edge of the door panel. They're usually plastic push-in fasteners or screws.
* Start at the bottom: Use your plastic trim removal tools to gently pry the door panel away from the door, starting at the bottom edge. Work your way around the perimeter, releasing the plastic clips one by one. These clips are fragile and can easily break. Be patient and gentle.
* Release the Door Panel: Once the clips are released, the door panel should come away from the door. Be mindful of any wiring harnesses still connected to the panel.
5. Disconnect the Wiring Harnesses: Carefully disconnect any remaining wiring harnesses attached to the door panel, such as the power window switch, power lock switch, and possibly the door courtesy light.
6. Replace the Mirror: Now you should have access to the mirror assembly. Consult your repair manual for specifics on how to remove and replace the mirror itself. This usually involves removing a few screws or bolts.
7. Reassembly: Reverse the steps above to reassemble the door panel. Make sure all the clips are properly seated and the wiring harnesses are securely connected. Test all the door components (window, lock, handle) to ensure they are working correctly.
Important Considerations:
* Repair Manual: A repair manual specific to your 2000 Ford Expedition XLT is invaluable. It will provide detailed diagrams and instructions, saving you time and preventing damage.
* Take Pictures: Before you start, take pictures of how everything is connected. This will be incredibly helpful during reassembly.
* Patience is Key: Removing door panels can be tedious and requires patience. Don't rush the process.
* Plastic Clips: These are easily broken. If you break any, you can purchase replacements at an auto parts store.
This is a general guide. Variations may exist, and the exact procedures might differ slightly depending on the specific trim level of your Expedition. Again, consulting a repair manual is crucial for accurate and safe removal and reinstallation.
