Tools You'll Likely Need:
* Socket set (metric) with extensions and a ratchet
* Wrenches (metric)
* Pry bar or similar leverage tool
* Torque wrench (highly recommended)
* Wire brush
* Penetrating oil (like PB Blaster)
* Jack and jack stands (or ramps)
* Battery terminal cleaner
* New starter motor (ensure it's the correct one for your Fiesta diesel engine)
* Gloves
* Safety glasses
Procedure:
1. Safety First: Disconnect the negative battery terminal.
2. Access the Starter: The starter motor's location varies slightly depending on the specific diesel engine in your Fiesta. Generally, it's located on the engine block, near the bellhousing (where the engine connects to the transmission). You may need to raise the car using a jack and jack stands for better access. Consult a repair manual or online diagrams for your precise engine to pinpoint the starter's location. You might need to remove some components (e.g., air intake parts, engine covers) to get a clear view and access.
3. Disconnect Electrical Connections: Carefully identify and disconnect the electrical cables connected to the starter motor. Take pictures or make notes to ensure you reconnect them correctly. These connections may be held on by nuts or bolts; use wrenches to loosen them. Clean the cable terminals with a wire brush to improve contact.
4. Remove Mounting Bolts: The starter is typically held in place by two or three bolts. Apply penetrating oil to the bolts if they're stubborn. Use the appropriate sockets and wrenches to carefully remove them.
5. Remove the Starter Motor: Once the bolts are removed, the starter might be slightly difficult to remove due to its weight and potentially tight clearances. A pry bar might be needed to gently lever it free. Be careful not to damage any surrounding components.
6. Install the New Starter Motor: Carefully align the new starter motor with its mounting points. Install the mounting bolts and tighten them securely to the manufacturer's specifications using a torque wrench. Do not overtighten.
7. Reconnect Electrical Connections: Reconnect the electrical cables to the new starter motor, making sure they are securely fastened.
8. Test and Reassembly: Reconnect the negative battery terminal. Try starting the car to ensure the new starter motor is working correctly. If the car starts, carefully reassemble any components that you removed to access the starter.
9. Double-check Everything: Before lowering your car, double-check all connections and bolts to ensure everything is secure and properly tightened.
Important Considerations:
* Repair Manual: A repair manual specific to your 1995 Ford Fiesta diesel is highly recommended. It will provide detailed diagrams, torque specifications, and other crucial information.
* Engine Type: The exact procedure may vary depending on the specific diesel engine fitted to your Fiesta. Knowing the engine code will help you find relevant information online and in repair manuals.
* Professional Help: If you're uncomfortable performing this repair yourself, it's best to take your car to a qualified mechanic. Improper installation can lead to further damage.
This is a simplified guide. Always prioritize safety and consult a repair manual specific to your vehicle. Improper work can lead to injury or further vehicle damage.
