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How do you replace the EGR on a Plymouth Breeze?

Replacing the EGR (Exhaust Gas Recirculation) valve on a Plymouth Breeze is a moderately difficult job, requiring some mechanical aptitude and the right tools. It's not a simple "bolt-on/bolt-off" affair, and varies slightly depending on the engine (2.0L or 2.4L). I cannot provide specific instructions as it's impossible to cover all variations and potential pitfalls without a detailed workshop manual specific to your year and engine.

However, here's a general overview of the process and important considerations. Always consult a repair manual specific to your Plymouth Breeze's year and engine before starting. This manual will provide diagrams, torque specifications, and crucial details you'll need.

General Steps (may vary significantly):

1. Safety First: Disconnect the negative battery terminal to prevent electrical shorts. Allow the engine to cool completely before working on it. Wear safety glasses and gloves.

2. Locate the EGR Valve: The EGR valve is usually located on the intake manifold, near the engine's rear. Consult your repair manual for its exact location on your specific engine.

3. Disconnect Vacuum Lines and Electrical Connectors: Carefully disconnect any vacuum lines and electrical connectors attached to the EGR valve. Take pictures or make notes to ensure you reconnect everything correctly.

4. Remove Mounting Bolts/Fasteners: The EGR valve is typically held in place by bolts or fasteners. Use the appropriate sockets and wrenches to carefully remove these, taking note of their order and location.

5. Remove the EGR Valve: Once the fasteners are removed, the EGR valve should come free. Be prepared for some potential stubbornness due to carbon buildup.

6. Clean the Intake Manifold: While the EGR valve is off, this is a good opportunity to clean the intake manifold passages, as carbon buildup is common and can contribute to EGR valve issues. Use a suitable intake manifold cleaner and follow the manufacturer's instructions carefully.

7. Install the New EGR Valve: Install the new EGR valve, ensuring it's properly seated and aligned. Tighten the fasteners to the manufacturer's specified torque (found in your repair manual).

8. Reconnect Everything: Carefully reconnect the vacuum lines, electrical connectors, and any other components you disconnected.

9. Reconnect the Battery: Reconnect the negative battery terminal.

10. Start the Engine and Check for Leaks: Start the engine and check for any vacuum leaks or unusual noises. If you find a leak, carefully re-check all connections.

Important Considerations:

* Tools: You'll likely need various sockets, wrenches, screwdrivers, a vacuum line tester (to check for leaks), and potentially a torque wrench.

* Repair Manual: An accurate repair manual is essential. Generic online instructions may not be accurate for your specific vehicle.

* Carbon Buildup: Significant carbon buildup is common on EGR valves and intake manifolds. Cleaning is highly recommended.

* Gaskets: Replace any gaskets or seals when installing the new EGR valve to ensure a proper seal and prevent leaks.

* Professional Help: If you're not comfortable performing this repair yourself, take your vehicle to a qualified mechanic.

This information is for general guidance only. Improperly installing an EGR valve can lead to engine damage or emissions problems. Always refer to a repair manual specific to your Plymouth Breeze for detailed, accurate instructions and safety precautions.