Tools you'll likely need:
* Screwdrivers (Phillips and possibly flathead)
* Panel removal tools (plastic pry tools to avoid scratching the door panel)
* Possibly a socket wrench and extension (depending on the handle design)
* New inside door handle assembly
Steps:
1. Remove the door panel: This is usually the most challenging part. Begin by removing the obvious screws around the armrest and door handle. Then, carefully use panel removal tools to pry the panel away from the door. These tools are designed to slide between the panel and the door, working your way around the perimeter to release the clips that hold the panel in place. Be gentle to avoid breaking the clips. There might be a vapor barrier to detach as well. Consult your repair manual for the exact location of the screws and clips.
2. Disconnect the components: Once the panel is removed, you'll see the inner workings of the door, including the door handle mechanism. You might need to disconnect the door lock rod, window switch wiring harness, and possibly other components connected to the handle assembly. Take pictures as you go to help with reassembly. These connections are usually simple to disconnect; just carefully unclip them.
3. Remove the old handle: The old handle is usually held in place with screws or clips. Again, refer to your repair manual for the precise method. Some handles may require removing a retaining clip or unbolting parts of the mechanism.
4. Install the new handle: Install the new handle assembly, reversing the steps you took to remove the old one. Make sure everything is aligned correctly before tightening screws or clips.
5. Reconnect the components: Reconnect all the components you disconnected in step 2: door lock rod, window switch harness, etc.
6. Reinstall the door panel: Carefully reattach the door panel, ensuring all clips are properly engaged. Replace the screws you removed earlier.
7. Test the handle: Test the new inside door handle to ensure it operates correctly.
Important Considerations:
* Repair Manual: A repair manual specific to your 1996 Chevy Suburban is highly recommended. It will provide detailed diagrams and instructions to avoid damaging your door or making mistakes. You can often find these manuals online or at auto parts stores.
* Door Lock Mechanism: Be aware that you might encounter issues with the door lock mechanism if it's worn out or damaged. This may require additional repairs.
* Safety: Always disconnect the negative battery terminal before starting any electrical work on your vehicle.
This is a general guide. The exact procedure might differ slightly depending on the specific door and the type of handle assembly in your Suburban. If you're uncomfortable performing this repair yourself, it's best to consult a qualified mechanic.
