However, if you're determined to proceed, here's a *general* outline. Specific steps and torque specifications will vary, so you absolutely must obtain a repair manual specific to your 1991 Ford Festiva. This outline is for informational purposes only and should not be considered a complete guide.
1. Preparation:
* Safety First: Disconnect the negative battery terminal. Use jack stands and secure the vehicle properly. Wear safety glasses and gloves.
* Gather Tools and Parts: You'll need a complete clutch kit (pressure plate, clutch disc, throw-out bearing, pilot bearing), various sockets and wrenches (metric), a transmission jack (highly recommended), a clutch alignment tool, a torque wrench, penetrating oil, a drain pan, and potentially a flywheel grinder or resurfacing tool depending on the flywheel's condition. Consult your repair manual for the exact specifications.
* Drain Transmission Fluid: Drain the transmission fluid into a suitable container.
2. Removal:
* Remove the Driveshaft: This usually involves disconnecting it from the transmission and possibly the differential. Support the driveshaft carefully.
* Remove the Starter Motor: This will provide better access to the transmission.
* Disconnect the Transmission Linkage: Carefully disconnect the clutch cable and any other linkage connected to the transmission.
* Disconnect the Electrical Connections: Disconnect any electrical connectors associated with the transmission.
* Support the Transmission: Use a transmission jack to support the transmission's weight.
* Remove the Transmission Mounts: Carefully remove the transmission mounts.
* Separate the Transmission from the Engine: This is the most challenging part. You'll need to carefully maneuver the transmission out, likely using the transmission jack.
3. Clutch Replacement:
* Inspect the Flywheel: Carefully inspect the flywheel for wear, scoring, or damage. It may need to be resurfaced or replaced.
* Remove the Old Clutch: Remove the pressure plate bolts and carefully remove the pressure plate, clutch disc, and throw-out bearing.
* Replace the Pilot Bearing: Replace the pilot bearing (if needed).
* Install the New Clutch: Install the new clutch disc, ensuring it's properly seated. Use the alignment tool to center the clutch disc on the input shaft. Install the pressure plate, tightening the bolts to the specifications in your repair manual. This is crucial to prevent premature clutch failure.
* Install the New Throw-out Bearing: Install the new throw-out bearing.
4. Reassembly:
* Reinstall the Transmission: Carefully maneuver the transmission back into place, using the transmission jack.
* Reconnect Everything: Reconnect the transmission mounts, driveshaft, starter motor, linkage, and electrical connections.
* Re-fill Transmission Fluid: Fill the transmission with the correct type and amount of fluid.
5. Testing:
* Test Drive: Once everything is reassembled, carefully test drive the vehicle to ensure the clutch is functioning properly.
Disclaimer: This is a simplified overview. Consult a comprehensive repair manual for your 1991 Ford Festiva for detailed instructions, torque specifications, and safety precautions. Improperly performing this repair could result in damage to your vehicle or personal injury. If you are not comfortable performing this repair, seek the assistance of a qualified mechanic.
