Here's a general outline. This is NOT a substitute for a repair manual specific to your year and engine. Consult a repair manual for detailed diagrams and torque specifications.
Tools You'll Need:
* Socket set: Various sizes, including a deep well socket for the alternator mounting bolts.
* Wrench set: For various nuts and bolts.
* Ratchet and extensions: To reach those hard-to-access bolts.
* Screwdrivers: Phillips and flathead, likely.
* Pliers: Needle-nose and regular.
* Battery terminal cleaner: Highly recommended.
* Jack and jack stands: Essential for safety. Never work under a vehicle supported only by a jack.
* Wheel chocks: To secure the vehicle.
* New alternator: Make sure you get the correct one for your Jeep's engine.
* Wires: To jumper across the battery posts in the case of problems with the battery connection.
* Safety glasses and gloves: Always wear protective gear.
Steps:
1. Disconnect the Battery: Disconnect the negative (-) battery terminal first, then the positive (+).
2. Access the Alternator: The alternator is typically located on the front of the engine, often near the passenger side. You might need to remove some components to gain access, such as:
* Air cleaner housing: May need to be removed or loosened.
* Serpentine belt: This is crucial. Use a belt wrench or a proper tool to loosen the tensioner pulley to remove the belt. Take a picture or make a diagram of the belt routing before removing it to ensure correct reinstallation. *Be cautious, the belt tensioner can be under considerable spring tension.*
* Other components: Depending on your specific model, other parts may need to be moved or partially removed. Consult your repair manual.
3. Disconnect Electrical Connections: Unplug the alternator's electrical connectors. Note how they are connected for easy reassembly.
4. Remove the Alternator Mounting Bolts: Carefully remove the bolts securing the alternator to the engine block. These bolts can be difficult to reach, requiring extensions and possibly a swivel socket.
5. Remove the Alternator: Once the bolts are removed, carefully remove the alternator. It may be slightly heavy.
6. Install the New Alternator: Install the new alternator in reverse order of removal. Ensure the alternator is properly aligned and seated before tightening the mounting bolts.
7. Reconnect Electrical Connections: Reconnect the alternator's electrical connectors, ensuring they are securely fastened.
8. Reinstall the Serpentine Belt: Carefully reinstall the serpentine belt according to the diagram or picture you took earlier. Make sure it's properly routed over all the pulleys.
9. Reconnect the Battery: Reconnect the positive (+) battery terminal first, then the negative (-) terminal.
10. Test the System: Start the engine and check the charging system. The battery voltage should be around 13.5-14.5 volts while running. If it's not charging, double-check all connections. A voltmeter is highly recommended.
Important Considerations:
* Repair Manual: This is crucial. A Haynes or Chilton manual for your specific year and model will provide detailed instructions and diagrams.
* Safety: Always use jack stands, never work under a vehicle supported only by a jack.
* Torque Specifications: Use a torque wrench to tighten bolts to the manufacturer's specifications. Over-tightening can damage components.
* Belt Tension: Ensure the serpentine belt has the correct tension after reinstallation. A too-loose belt will slip, and a too-tight belt can damage components.
This is a general guideline. Consult your repair manual for detailed instructions and torque specifications specific to your 1995 Jeep Wrangler. If you are uncomfortable performing this repair yourself, take your Jeep to a qualified mechanic.
