Here's a general outline. Consult a repair manual specific to your 1999 Ford Ranger for detailed instructions, diagrams, and torque specifications. This is crucial, as variations exist depending on the cab style (regular, extended, super) and options.
Tools You'll Likely Need:
* Jack and jack stands (essential for safety)
* Wheel chocks
* Socket wrench set (metric)
* Wrenches (metric, open-end and possibly combination)
* Pliers (various types, including needle-nose)
* Wire brush
* Penetrating oil (like PB Blaster)
* Cable clamps (or vice grips)
* Ratchet with extensions
* Possibly a torque wrench
Steps (General Outline – Consult your repair manual for specifics):
1. Safety First: Secure the vehicle on jack stands. Chock the wheels. Disconnect the negative battery terminal.
2. Remove the Wheels: Remove the wheels from the rear axle.
3. Locate the Cables: The emergency brake cables run from the handle inside the cab, down through the floor, and under the vehicle to the rear brakes. You'll need to trace them to identify the attachment points.
4. Disconnect the Cables at the Rear Brakes: This is often the most challenging part. You'll need to disconnect the cables from the brake calipers or backing plates. Use penetrating oil liberally beforehand to loosen any seized nuts or connections. You'll likely need to compress the spring mechanism on the caliper to release the cable.
5. Disconnect the Cables at the Handbrake Lever: Locate where the cables attach to the emergency brake handle mechanism inside the cab. This may involve removing a cover or accessing the mechanism from under the dash. Disconnect the cables at this point.
6. Remove the Old Cables: Carefully work the old cables out of their routing. They may be difficult to remove due to rust or binding.
7. Install the New Cables: Carefully feed the new cables through the same routing as the old ones. Make sure they're properly seated and not kinked.
8. Reconnect the Cables: Reconnect the cables at the rear brakes and at the handbrake lever, paying close attention to the correct orientation and adjustments.
9. Adjust the Cables: After reconnecting, you'll need to adjust the cables to ensure proper emergency brake function. This usually involves tightening adjustment nuts near the rear brakes or at the handbrake mechanism. Refer to your repair manual for the correct adjustment procedure. You'll want the brakes to engage effectively but not bind.
10. Test the Emergency Brake: Once everything is reconnected, test the emergency brake several times to ensure it's functioning correctly.
11. Reinstall the Wheels: Put the wheels back on and torque them to the manufacturer's specifications.
12. Lower the Vehicle: Carefully lower the vehicle to the ground.
Important Considerations:
* Rust: Older vehicles often have rusted components. Penetrating oil is your friend. Be prepared to work slowly and carefully. You may need to use heat (carefully!) to break loose stubborn parts.
* Repair Manual: A repair manual specific to your 1999 Ford Ranger is invaluable. It will provide detailed diagrams, torque specifications, and crucial steps you might miss otherwise.
* Professional Help: If you're not comfortable working on your vehicle, consider taking it to a qualified mechanic. This job can be frustrating if you're not familiar with automotive repair.
This is a general guide only. Always consult your repair manual for detailed instructions specific to your vehicle. Failing to do so could lead to damage or injury.
