However, if you're determined to do it yourself, here's a general overview of the process. This is not a comprehensive guide and should not be used as your sole source of information. You'll need a detailed repair manual specific to your 1997 Ford Aspire (Haynes or Chilton manuals are good options) for precise instructions and torque specifications.
General Steps (Simplified and Incomplete):
1. Preparation:
* Safety First: Disconnect the negative battery terminal. Use jack stands to safely support the car after lifting it. Wear safety glasses and gloves.
* Gather Tools and Parts: You'll need a complete clutch kit (pressure plate, clutch disc, throw-out bearing), various wrenches (sockets, box-end, etc.), jack, jack stands, transmission jack (highly recommended), torque wrench, pry bar, possibly a clutch alignment tool, and penetrating oil. Consult your repair manual for the exact list.
* Drain Transmission Fluid: This is crucial to avoid a messy spill.
2. Remove Transmission:
* Disconnect Components: Disconnect the driveshaft, shift linkage, and speedometer cable. This requires careful attention and understanding of how these components connect.
* Remove the Transmission: This usually involves removing the starter motor, potentially some exhaust components, and possibly unbolting the motor mounts to provide sufficient access. Using a transmission jack is crucial to support the transmission's weight.
3. Clutch Replacement:
* Remove the Old Clutch: This involves removing the pressure plate bolts, carefully removing the pressure plate, and then removing the old clutch disc.
* Install the New Clutch: This requires carefully aligning the new clutch disc with the flywheel using an alignment tool (improper alignment can lead to premature failure). Install the pressure plate and tighten the bolts to the specified torque.
* Install New Throw-Out Bearing: Replace the throw-out bearing (part of the clutch kit).
4. Reinstall Transmission:
* Carefully reattach the transmission to the engine, making sure all bolts are properly secured and tightened to the correct torque.
* Reconnect all previously disconnected components (driveshaft, shift linkage, speedometer cable).
5. Refill Transmission Fluid: Use the correct type and amount of transmission fluid specified in your repair manual.
6. Testing: Start the engine and check for leaks and proper clutch function. Test drive the vehicle carefully.
Critical Considerations:
* Flywheel Resurfacing: The flywheel might need to be resurfaced to ensure a proper clutch surface. This requires specialized equipment.
* Pilot Bearing: The pilot bearing (in the crankshaft) might need to be replaced.
* Torque Specifications: Using the correct torque specifications is absolutely critical to prevent damage to your components.
* Repair Manual: A repair manual is essential for detailed instructions and diagrams.
Disclaimer: This information is for general knowledge only and should not be considered a substitute for professional automotive repair. Incorrectly performing this repair could severely damage your vehicle or cause injury. Consult a qualified mechanic if you lack the experience and tools needed to complete this repair.
