Tools and Materials Needed:
- Socket wrench set
- Screwdriver set
- Pliers
- Disconnect tool (optional)
- New starter motor
- Safety glasses
Procedure:
1. Safety First: Before starting any work, make sure to put on safety glasses and ensure the vehicle is turned off, in park, and the parking brake is engaged.
2. Locate the Starter Motor: The starter motor is typically mounted on the transmission side of the engine. In the Opel Combo, it's generally positioned near the bottom of the engine bay.
3. Disconnect the Battery: Start by disconnecting the negative terminal of the battery. This will prevent any electrical accidents while you work on the starter motor.
4. Remove Air Intake Hose (Optional): In some cases, the air intake hose may be in the way of reaching the starter motor. If necessary, loosen and remove the intake hose to create more space.
5. Disconnect Electrical Connections: There should be two electrical wires connected to the starter motor: a thick positive cable and a smaller solenoid wire. Disconnect these wires by loosening the nuts or bolts holding them in place.
6. Remove the Starter Mounting Bolts: Once the electrical connections are disconnected, locate and remove the bolts or nuts holding the starter motor to the engine. There might be two or three of these bolts.
7. Take Out the Old Starter Motor: Carefully maneuver the old starter motor out of its position and remove it from the vehicle.
8. Install the New Starter Motor: Take the new starter motor and insert it into the vacant space. Make sure to align it properly before securing it with the mounting bolts you removed earlier.
9. Reconnect Electrical Connections: Now, reconnect the electrical wires to the new starter motor. Tighten the nuts or bolts securely.
10. Reattach Air Intake Hose (Optional): If you removed the air intake hose earlier, reattach it now. Make sure it's properly connected and secure.
11. Reconnect Battery: Reconnect the negative terminal of the battery.
12. Test the Starter Motor: Turn on the ignition of your Opel Combo and try starting the engine. The new starter motor should engage and start the engine as normal.
13. Final Checks: Once the engine is running, let it run for a few minutes to ensure there are no leaks or unusual noises coming from the starter motor area.
That's it! By following these steps, you should have successfully replaced the starter motor in your 2003 Opel Combo. If at any point you're uncomfortable or unsure about performing the task, don't hesitate to seek professional assistance from a qualified mechanic.