Tools and Materials Needed:
1. New Windshield (Matching the original size and specifications for your vehicle)
2. Windshield Removal Tools (Including pry tools, windshield wire/string, suction cups)
3. Primer
4. Urethane Adhesive (Specifically designed for auto glass installation)
5. Rubbing Alcohol or Glass Cleaner
6. Razor Blade or Utility Knife
7. Adhesive Tape
8. Safety Glasses and Gloves
Step-by-Step Process:
1. Preparation:
- Park the car in a safe and shaded location.
- Turn off the engine and allow the vehicle to cool down.
2. Disconnect Battery (Optional):
- In some cases, it may be recommended to disconnect the battery before removing the windshield to avoid any potential electrical issues. If you choose to do this, refer to your vehicle's manual or consult a professional.
3. Remove Interior Trim:
- Carefully remove the interior trim pieces around the windshield, such as the A-pillar covers and headliner trim.
4. Remove Windshield Wipers:
- Detach the windshield wipers by removing the wiper arms using a wrench or pliers.
5. Remove Old Windshield:
- Use the pry tools to carefully separate the windshield from the vehicle's frame. Work your way around the windshield, cutting through the old adhesive.
6. Clean the Windshield Frame:
- Once the old windshield is removed, thoroughly clean the frame of the vehicle to remove any remaining adhesive and dirt.
7. Apply Primer (if needed):
- Depending on the type of adhesive you're using, you may need to apply a primer around the windshield frame. Follow the manufacturer's instructions.
8. Prepare Adhesive:
- Open the urethane adhesive and prepare it according to the product instructions.
9. Apply Adhesive:
- Using a caulking gun, apply the urethane adhesive to the windshield frame, following the manufacturer's recommendations for bead size and placement.
10. Install New Windshield:
- Carefully position the new windshield onto the vehicle frame, aligning it properly. Once in place, gently press down on the windshield to ensure good contact with the adhesive.
11. Secure the Windshield:
- Use the suction cups or adhesive tape to temporarily hold the windshield in place while the adhesive sets.
12. Reattach Interior Trim:
- Reinstall the interior trim pieces that were previously removed.
13. Reconnect Battery (if disconnected):
- If you disconnected the battery earlier, reconnect it now.
14. Allow Adhesive to Cure:
- Allow the adhesive to cure completely, following the recommended time frame provided by the manufacturer. This may take several hours or overnight.
15. Clean Up:
- Clean any excess adhesive from the windshield and surrounding areas using rubbing alcohol or glass cleaner.
16. Test Windshield Wipers:
- Reinstall the windshield wipers and test their functionality.
17. Drive Safely:
- Once you're sure that the windshield is securely installed and the adhesive has cured, you can safely drive your vehicle.
Remember, replacing a windshield can be a challenging and potentially risky task if not done properly. It's recommended to consult with a professional or follow detailed instructions from a reliable source before attempting this repair on your own.
