Low Idle Speed: If the idle speed is too low, the engine may not be able to produce enough power to keep running when the transmission is engaged. This can be especially noticeable when the truck is cold or when the air conditioning is on. Check the idle speed and adjust it if necessary.
Fuel System Problems: A faulty fuel injector, clogged fuel filter, or other fuel system problem can cause the engine to stall when the transmission is engaged. This is because the engine is not getting enough fuel to keep running. Check the fuel pressure and inspect the fuel system for any problems.
Transmission Problems: A problem with the transmission, such as a worn clutch or a faulty torque converter, can also cause the engine to stall when the transmission is engaged. Check the transmission fluid level and condition, and have the transmission inspected by a qualified mechanic.
Electrical Problems: A loose or corroded electrical connection, a faulty ignition switch, or a malfunctioning electronic control unit (ECU) can also cause the engine to stall when the transmission is engaged. Check the electrical system for any problems, and have the truck scanned for trouble codes.
Exhaust System Problems: A clogged catalytic converter or a faulty exhaust system can cause the engine to stall when the transmission is engaged. This is because the engine cannot expel exhaust gases properly. Check the exhaust system for any problems, and have it repaired or replaced if necessary.
Sensor Problems: A faulty throttle position sensor, oxygen sensor, or other sensor can also cause the engine to stall when the transmission is engaged. Check the sensors and replace any that are faulty.
Vacuum Problems: A vacuum leak can also cause the engine to stall when the transmission is engaged. This is because the engine is not getting enough air to keep running. Check the vacuum lines and replace any that are cracked or damaged.
Diesel Engine Problems: If the truck has a diesel engine, it may stall when being shifted into gear due to a variety of issues such as air in the fuel system, injector issues, or turbocharger problems.
Other Mechanical Issues: Other mechanical problems, such as a faulty fuel pump, worn piston rings, or a defective head gasket, can also cause the engine to stall when the transmission is engaged. If you have ruled out all of the other potential causes, you may need to have the engine inspected by a qualified mechanic to determine the source of the problem.