1. Gather the necessary tools and parts:
- New fuel filler neck (OEM or aftermarket replacement)
- Replacement fuel filler cap (if needed)
- Socket set
- Adjustable wrench
- Flat-head screwdriver
- Rags
2. Prepare your vehicle:
- Park your car on a level surface.
- Engage the parking brake.
- Turn off the engine and allow it to cool down.
3. Open the fuel filler door:
- Locate the fuel filler door on your vehicle, which is usually on the side panel near the rear.
- Use the release lever inside the cabin or near the fuel door to open it.
4. Disconnect the fuel line:
- Use an adjustable wrench to loosen the fuel line clamp near the fuel filler neck.
- Be prepared for a small amount of fuel spillage, so place a rag underneath to catch any drips.
- Disconnect the fuel line from the filler neck by gently pulling it apart.
5. Remove the old fuel filler neck:
- Use a flat-head screwdriver to pry open the retaining clip that secures the fuel filler neck to the body of the car.
- Remove any other bolts, screws, or brackets holding the filler neck in place.
- Carefully remove the old fuel filler neck from the vehicle.
6. Install the new fuel filler neck:
- Position the new fuel filler neck into place, ensuring it aligns correctly with the fuel tank opening and the mounting points.
- Secure the new fuel filler neck using the bolts, screws, or brackets you removed earlier.
- Reattach the retaining clip(s).
7. Reconnect the fuel line:
- Slide the fuel line onto the nipple of the new fuel filler neck.
- Use an adjustable wrench to tighten the fuel line clamp.
8. Replace the fuel filler cap:
- If needed, replace the fuel filler cap with a new one.
9. Test the fuel filler system:
- Close the fuel filler door.
- Start the engine and let it run for a few minutes.
- Check for any fuel leaks around the filler neck and the fuel line connection.
10. Road test the vehicle:
- Take your car for a test drive to ensure that the fuel filler neck is functioning properly.
Remember, if you are not confident or comfortable performing this task, it is best to have a qualified mechanic or automotive technician assist you in replacing the fuel filler neck on your 1995 Toyota Corolla.
