1. Gather Tools and Parts:
- Replacement CV joint axle assembly.
- Socket set.
- Wrenches.
- Pliers.
- Jack and jack stands.
- Safety glasses.
2. Preparatory Steps:
- Engage the parking brake and chock the wheels to ensure the vehicle is stable.
- Loosen the lug nuts on the wheel where the CV joint needs to be replaced but don't remove them completely.
3. Lift the Vehicle:
- Use a jack to lift the front of the vehicle and place jack stands securely underneath the frame to support the weight.
4. Remove the Wheel:
- Remove the lug nuts and take off the wheel.
5. Locate the CV Joint:
- Behind the wheel, you'll see the axle with a rubber boot covering the CV joint.
6. Disconnect Sway Bar (if applicable):
- In some models, the sway bar may need to be disconnected to create more clearance for CV joint removal.
7. Remove the Driveshaft Nut and Ball Joint Nut:
- Remove the nut securing the driveshaft to the CV joint using a wrench.
- Remove the ball joint nut using a wrench.
8. Separate Ball Joint from Control Arm:
- Use a ball joint separator tool to disconnect the ball joint from the control arm.
9. Remove CV Joint Axle:
- Push or pry the axle shaft out of the wheel hub using a pry bar or a punch.
- Pull the axle shaft out from the transmission side.
10. Remove Old CV Joint:
- Remove the circlips securing the CV joint to the axle shaft using snap ring pliers.
- Slide the old CV joint off the axle shaft.
11. Install New CV Joint:
- Slide the new CV joint onto the axle shaft and secure it with the circlips.
- Make sure the CV joint is properly seated.
12. Reattach Axle Shaft:
- Insert the axle shaft back into the wheel hub and transmission.
- Tighten the driveshaft nut and ball joint nut.
13. Reconnect Sway Bar (if disconnected):
- If you disconnected the sway bar earlier, reconnect it now.
14. Reattach Ball Joint:
- Reattach the ball joint to the control arm using the ball joint nut.
15. Reinstall Wheel:
- Place the wheel back on and secure it with the lug nuts.
- Tighten the lug nuts in a star pattern to ensure even tightening.
16. Lower the Vehicle:
- Carefully lower the vehicle from the jack stands.
17. Test and Verify:
- Take the vehicle for a short test drive to ensure that the CV joint is functioning correctly.
Note: These instructions provide a general overview, and specific steps may vary depending on the exact model and trim of your 1992 Chevy pickup. Always consult your vehicle's repair manual or seek professional assistance if you are not confident performing these repairs yourself.
