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1980 c60 Chevy truck and power steering fluid keeps blowing out of the vented cap on resevior. Does anyone know what would cause this?

Power steering fluid blowing out of the vented cap on a 1980 C60 Chevy truck usually indicates excessive pressure within the power steering system. Several things could cause this:

* Power Steering Pump Failure: This is the most likely culprit. A failing pump can generate excessive pressure. Look for signs of leaking or whining from the pump itself. Internal wear within the pump can cause it to struggle and build pressure.

* Blocked or Restricted Lines: Clogged or kinked power steering lines (high-pressure or return) can restrict fluid flow, forcing the system to build pressure. Inspect the lines carefully for any damage, kinks, or debris.

* Seized or Binding Steering Gearbox: A problem with the steering gearbox itself, such as a seized or binding part, will create high resistance and thus high pressure in the system. This is often accompanied by difficulty steering.

* Overfilled Reservoir: While less likely to cause *blowing out*, an overfilled reservoir can still contribute to pressure buildup, especially when the fluid warms up and expands.

* Faulty Power Steering Pressure Relief Valve: This valve is designed to release excess pressure. If it's malfunctioning, pressure can build up dangerously.

* Incorrect Fluid: Using the wrong type of power steering fluid can cause problems. Consult your owner's manual to ensure you're using the recommended fluid.

Troubleshooting Steps:

1. Check the fluid level: Is it significantly overfilled? If so, drain some out to the correct level.

2. Inspect the power steering pump: Listen for unusual noises (whining, groaning). Look for leaks around the pump itself and its connections.

3. Inspect the power steering lines: Look for kinks, bulges, cracks, or rust. Pay close attention to both the high-pressure and return lines.

4. Check for leaks elsewhere in the system: A leak elsewhere can lead to a low fluid level and cause the system to overwork.

5. Test the steering: Is the steering unusually stiff or difficult? This could indicate a problem with the steering gearbox.

6. If all else fails: It's best to take your truck to a qualified mechanic specializing in older vehicles. They have the tools and expertise to diagnose the problem accurately and safely.

Safety Note: Be very careful when working on the power steering system. The high-pressure lines can release fluid under significant pressure, causing injury. Always wear safety glasses and gloves. Let the system cool down before working on it.