* Internal components: Valve body designs, clutch packs, and other internal components changed over the years. These differences can lead to incompatibility issues.
* Computer control: The 2005 transmission likely has a different PCM (Powertrain Control Module) and more sophisticated electronic controls. The older 1997 transmission might not be compatible with the 2005's control system.
* Torque converter: The torque converter may have different specifications.
* Output shaft: Slight differences in the output shaft length or spline count could prevent proper installation.
Even if some physical components seem similar, the electronic and hydraulic differences are likely to cause problems, potentially resulting in shifting issues, premature failure, and even damage to other parts of the vehicle. You'd risk a very costly mistake attempting this swap without extensive modification, which might not even be feasible.
To ensure proper fitment and function, you need a 4L60E transmission specifically for a 2005 GMC Express van. Checking the transmission's identification number against the van's specifications is crucial. Consulting a reputable transmission specialist or parts supplier is highly recommended.