Why it's complicated:
* Manufacturer's Rating is the Baseline: The official towing capacity is found in the owner's manual for your specific year and model G20. This is the maximum weight Chevrolet recommends towing under ideal conditions.
* Modifications Increase Capacity, But Not Officially: Overload springs and a transmission cooler improve the van's ability to handle heavier loads, but they don't make it officially certified for a higher towing weight. These modifications reduce strain and risk of damage to the van's suspension and drivetrain.
* Safety is Paramount: Exceeding the manufacturer's recommended towing capacity, even with modifications, is dangerous and can lead to accidents, mechanical failure, or damage to the vehicle.
* GVWR and GAWR are Important: The Gross Vehicle Weight Rating (GVWR) and Gross Axle Weight Rating (GAWR) are crucial considerations. Adding weight from the trailer and cargo must not exceed these limits.
To determine a safe towing capacity:
1. Find your Owner's Manual: The original towing capacity is specified here.
2. Consider the Modifications: Overload springs and a transmission cooler improve the van's capacity, but the degree of improvement is not easily quantifiable without professional assessment. It might add a small amount, but you should still stay well below the GVWR and GAWR, even after adding the modifications.
3. Consult a Mechanic: A qualified mechanic can assess your specific van and give a more informed estimate of its safe towing capacity after modifications. They can consider the condition of your engine, transmission, brakes, and suspension.
In short: Don't just rely on guesswork. Always err on the side of caution and consult your owner's manual and a professional for a safe towing limit. Adding modifications doesn't negate the importance of respecting the vehicle's limitations.