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Your 2003 Chevy Cavalier does not blow out cold air when you turn on the Air conditioner and it is fully charged any ideas?

Since your 2003 Chevy Cavalier's AC is fully charged but not blowing cold air, the problem lies somewhere in the system's operation, not the refrigerant level. Here are some likely culprits:

* Blower Motor/Resistor: The blower motor might be failing, or the blower motor resistor (which controls fan speed) could be faulty. If the fan doesn't blow at all, or only blows on high, this is a strong suspect.

* Compressor Clutch: The compressor clutch engages the compressor to circulate refrigerant. If it's not engaging, you'll hear no compressor noise when the AC is on. You might need to listen carefully near the compressor to check. A bad clutch or its associated wiring/electrical components could be the problem.

* Condenser Fan: The condenser fan cools the refrigerant in the condenser. If it's not working, the system can't dissipate heat effectively, leading to warm air. Listen for the fan; if it's not running, check its fuse and wiring.

* Evaporator: The evaporator is located inside the cabin. It could be clogged with debris restricting airflow, or it could have a leak, although this is less likely given your statement that the system is fully charged.

* Expansion Valve/Orifice Tube: These components regulate the flow of refrigerant. If either is clogged or malfunctioning, it can prevent proper cooling. This requires more specialized diagnostics.

* Pressure Switch: A faulty pressure switch might prevent the compressor from engaging if it senses incorrect pressure, even if the system is charged.

* Refrigerant Leaks (despite full charge): While you mentioned it's fully charged, a slow leak could still be present. A leak detection test by a mechanic is recommended to rule this out completely. A system might appear full at first but leak over time.

Troubleshooting Steps (in order of easiest to hardest):

1. Check the blower motor and resistor: Listen carefully for the fan. If it's weak or not working, check its fuse first. If the fuse is fine, the motor or resistor likely needs replacing.

2. Listen for the compressor: When the AC is on, listen near the compressor. If you don't hear a clicking sound (the clutch engaging) and a whirring sound (the compressor running), the compressor clutch or its related components (electrical) could be at fault.

3. Check the condenser fan: Make sure the condenser fan is running when the AC is on. If not, check its fuse and relay.

4. Visual inspection: Inspect the system for any obvious issues, such as loose belts, damaged wiring, or leaks.

If none of the above solves the issue:

You'll likely need to take it to a qualified automotive AC mechanic. They have the tools and expertise to diagnose more complex problems like a faulty expansion valve, clogged orifice tube, or a refrigerant leak that's harder to detect. They can also perform a proper pressure test to confirm system operation.

Remember safety first. Don't attempt to work on the AC system without proper training and safety equipment, as refrigerant is under high pressure and can be hazardous.